I-CAT 1787293,1524182,1231379 I-E345 Track Roller Assembly | Umenzi kunye noMboneleli we-Heavy-Duty Excavator Undercarriage Components | I-HELI (CQCTRACK)

Njengomvelisi okhokelayo,I-HELI (CQCTRACK)ibonelela ngezixhobo zemoto ezingaphantsi kwesithuthi esiphambili esilandelwa yi-CAT. Fumanisa izixhobo zethu ezicwangciswe ngokuchanekileyo nezihlala ixesha elideIkati1787293,1524182,1231379, kunye neendibano ze-E345 track roller, ezakhiwe ukuze zidlule iinkcukacha ze-OEM kwizicelo ezisebenza kakhulu.

Indima Ebalulekileyo Yeendibano ZeeRoller Zethrekhi Ekusebenzeni KweeMvubukulo
I-undercarriage yinkqubo yesiseko se-chassis yayo nayiphi na i-track excavator, ethwele imithwalo emikhulu engashukumiyo neguquguqukayo ngelixa iqinisekisa ukuhambahamba kwiindawo ezinzima. Eyona nto iphambili kule nkqubo zii-track roller assemblies, izinto ezibalulekileyo ekuxhaseni ubunzima bomatshini, ukukhokela i-track chain, kunye nokufunxa ukubetheka okukhulu. Ukungaphumeleli kwezi zinto kukhokelela ekugugulekeni ngokukhawuleza kwiindawo ezikufutshane, ukusetyenziswa kwepetroli okwandisiweyo, kunye nexesha lokungasebenzi elibizayo elingacwangciswanga. I-HELI (CQCTRACK), njengomvelisi okhethekileyo kunye nomthengisi, injineli kwaye ivelisa ii-track roller assemblies ezithatha indawo ngokuthe ngqo kwiindawo zeCaterpillar®, kubandakanya iinombolo zenxalenye 1787293, 1524182, 1231379, nakwiimodeli ezifana ne-E345. Ukuzinikela kwethu kukubonelela kungekuphela nje ngokulingana kodwa ukuqina okuphezulu kunye nokusebenza kwiimeko zokusebenza ezinzima nezinzima.

Iinkcukacha zoBugcisa kunye neFilosofi yoYilo loBunjineli

Iindibano zethu ze-track roller zenziwe ngendlela ebuyela umva kwaye zenziwe ngokuchanekileyo ukuze zihambelane okanye zidlule kwiinkcukacha zokuqala zobukhulu, umatshini, kunye nokusebenza. Uyilo luquka ukuqonda okupheleleyo kokusasazwa komthwalo, isayensi yezinto eziphathekayo, kunye netekhnoloji yokutywina.

• Isayensi yezinto eziphathekayo: Sisebenzisa intsimbi ye-alloy ekumgangatho ophezulu, eyenziwe ngobuchule (umz., SCr440, SAE 8620) kwiirola kunye neeshafti, ezivavanywa ngobuchule be-spectrometric. Oku kuqinisekisa amandla okutsalwa, amandla okukhupha, kunye neeprofayili zobunzima bokumelana nokuguquguquka, ukukrala, kunye nokudinwa kokunxibelelana.
• Inkqubo Yonyango Lobushushu: Izixhobo zilawulwa yi-carburizing okanye iinkqubo zokuqinisa i-induction. Oku kudala umphezulu wangaphandle oqinileyo (ngesiqhelo yi-58-62 HRC) ukuze ukwazi ukumelana nokuguguleka okugqwesileyo, ngelixa kugcinwa umbindi oqinileyo, othambileyo ukuze ukwazi ukumelana nemithwalo enamandla ngaphandle kokusilela okukhulu.
• Umatshini Ochanekileyo Nokunyamezelana: Iziko lokugaya nokulungisa i-CNC eliphambili liqinisekisa ukunyamezelana kwinqanaba le-micron kwiidayamitha ze-bore, iindawo zejenali, kunye nobukhulu be-flange. Oku ngokuchanekileyo kuqinisekisa ukuqina okugqibeleleyo, kunciphisa ukungcangcazela, kwaye kukhuthaza ukuhlanganiswa okungenamthungo kunye nekhonkco lomzila kunye ne-bushing, okwandisa ubomi be-undercarriage iyonke.
• Ukunyaniseka kweNkqubo yokutywina: Eyona nkqubela ibalulekileyo ikwinkqubo yethu yokutywina enemiqobo emininzi. Sisebenzisa indibaniselwano yezi zinto zilandelayo:
  • Irabha eneNitrogenated (NBR) okanye iHydrogenated Nitrile (HNBR) Main Seals: Ukuze ikwazi ukumelana nokukrala, i-ozone, kunye nobushushu obugqithisileyo.
  • Izitywini Ezidadayo Ezichasene Nokungqubana (Uyilo lweDuo-Cone okanye iMilebe Emininzi): Ezi zitywini zobuso zesinyithi ezicociweyo zigcina ifilimu yokuthambisa engaguqukiyo, zisusa ngokufanelekileyo izinto ezingcolisayo ezifana nodaka, isanti, kunye nodaka.
  • I-Optimized Grease Cavity: Yenzelwe ukugcina umthamo we-lubricant kunye noxinzelelo olufanelekileyo, ukunciphisa ukungqubana kwangaphakathi kunye nokuveliswa kobushushu.

Inkqubo yoQinisekiso lweNkqubo yoMveliso kunye noQinisekiso loMgangatho

Ukwenziwa kweHELI kudityaniswe ngokuthe nkqo, okuvumela ulawulo olungqongqo kuzo zonke izigaba zemveliso, ukusuka ekuthengweni kwezinto eziluhlaza ukuya ekuhlanganisweni kokugqibela.

1. Ukwakha kunye noKwakha kokuqala: Ukwakha iidayi ezichanekileyo kakhulu kuphucula ukuhamba kweenkozo kwaye kususa iziphene zangaphakathi, okubonelela ngesakhiwo esiqinileyo sesinyithi kunezinye iindlela zokufaka isinyithi.
2. Umatshini: Ukujika, ukugaya, kunye nokubhola nge-CNC enamanqanaba amaninzi kudala i-geometry echanekileyo. Iindawo zokutywina ezibalulekileyo zigqitywa zibe yi-Ra efana nesipili ≤ 0.8 µm.
3. Unyango lobushushu: Ii-atmosphere ezilawulwa yikhompyutha ziqinisekisa ubunzulu kunye nobunzima obufanayo. Ukufudumala kulandela ukunciphisa uxinzelelo kunye nokufezekisa ukuqina okufunekayo kwe-core.
4. Ukuhlanganiswa kweSeal kunye nokuthambisa: IiSeal zidityaniswe kwindawo ecocekileyo yegumbi. Iirola zizaliswa ngegrisi ye-lithium-complex extreme-pressure (EP) esebenza kakhulu, esebenzisa iinkqubo zokucoca ezizenzekelayo ukuze kususwe iipokotho zomoya.
5. Uvavanyo olupheleleyo: Ibhetshi nganye idlula:
   • I-Dimensional Metrology: Ukuqinisekiswa kwe-CMM (uMatshini wokulinganisa oQokelelweyo).
   • Uvavanyo loBulukhuni: Uvavanyo lukaRockwell nolukaBrinell kwiindawo ezininzi.
   • Uvavanyo lweTorque ejikelezayo: Iqinisekisa ukujikeleza okuthe tye ngaphandle kokutsala kakhulu okanye ukudlala ngokukhululekileyo.
   • Uvavanyo lokuVuza kweTywina: Uvavanyo lokuntywiliselwa kwamanzi kunye novavanyo lokwahluka koxinzelelo ukuqinisekisa ukuthembeka kokutywinwa.
   • Ukulinganisa Umthwalo Oguqukayo (Ukulinganisa): Iimeko zentsimi ezilinganisiweyo ukuqinisekisa ubomi bomthwalo phantsi komthwalo.

Ukuqina kunye nokuhambelana okucwangcisiweyo kwesicelo

Iindibano zethu ze-track roller zenzelwe uluhlu olubanzi lwezicelo ezinzima:

• Ukumba kunye nokumba: Ukumelana nokubethwa rhoqo ngamatye amakhulu kunye nothuli olurhabaxa.
• Ulwakhiwo Olunzima: Luyakwazi ukumelana neemeko zodaka, ezimanzi, nezingalinganiyo zomhlaba.
• Ukudilizwa: Iyakwazi ukusingatha imithwalo yoxinzelelo evela kwinkunkuma kunye nomhlaba ongazinzile.
• Amahlathi: Akhuselekile ekungeneni kwezinto ezinjengomthi kunye neendawo ezifumileyo kakhulu.

Ukuhambelana: Izixhobo zethu zenzelwe ukutshintshwa ngokuthe ngqo, nge-bolt-on kwiimodeli ze-excavator zeCaterpillar® ezihambelanayo. Umzekelo, i-roller assembly ye-E345-specific yenzelwe ukuhambelana nokulinganiswa komthwalo kunye neenkcukacha zokufakelwa kwaloo matshini.

NgobaI-HELI (CQCTRACK)liQela lakho leeNkonzo zoBuchule

1. Ubunjineli beNqanaba le-OEM: Iqela le-R&D elizinikeleyo eligxile kwizinto ezingaphantsi kwesithuthi, lisebenzisa i-FEA (i-Finite Element Analysis) ukuphucula uyilo.
2. Ulawulo olupheleleyo lweNkqubo: Ukusuka kwisinyithi ukuya kwimveliso egqityiweyo, ukuqinisekisa ukulandeleka kunye nomgangatho ohambelanayo.
3. Ikhonkco Lokubonelela Nge-Agile: Ubuchule bokuvelisa imithamo emikhulu ene-MOQs eziguquguqukayo, ezixhaswa yi-logistics eqinileyo yokuhanjiswa kwemveliso kwihlabathi liphela.
4. Inkxaso yoBugcisa: Ibonelela ngezikhokelo ezineenkcukacha ezithe vetshe, iincwadi zokufaka, kunye nohlalutyo lweendawo ezigugileyo ukuxhasa ucwangciso lokugcinwa.
5. Ukusebenza kakuhle kweendleko: Ukubonelela ngexabiso elipheleleyo lobunini (i-TCO) elingcono kakhulu ngokusebenzisa ixesha elide lenkonzo kunye nokunciphisa umonakalo wesibini, xa kuthelekiswa neenxalenye ze-generic aftermarket.

Isiphelo: Tyala imali kwi-Undercarriage Longevity nge-HELI Precision
Ukukhetha i-track roller assembly echanekileyo yinto ebalulekileyo ekuphuculeni ixesha lokusebenza kunye nenzuzo yommbiwa. I-HELI (CQCTRACK) ibonelela ngesisombululo esiphucukileyo kwezobuchwepheshe, esithembekileyo, nesingabizi kakhulu kwi-CAT 1787293, 1524182, 1231379, E345, kunye nezinye izinto ezibalulekileyo ze-undercarriage. Simema abasasazi, iinkampani zokuqeshisa, kunye nabaqhubi bemigodi ukuba basebenzisane nathi kwisisombululo somxokelelwane wokubonelela esakhelwe phezu kobungcali bobunjineli kunye nokusebenza okuqinisekisiweyo.