I-CATERPILLAR 1091213 1175047 1341013 1503987 1634150 57717480 1832874 6Y2795 E330 TRACK ROLLER I-Mining Excavator Umenzi weCandelo elingaphantsi kwesithuthi / i-CQC TRACK

Iinkcukacha zoBugcisa: I-CATERPILLAR 1091213 1175047 1341013 1503987 1634150 57717480 1832874 6Y2795 E330Indibano yeRoller yeTrack

Udidi lweMveliso: Icandelo leMigodi yokuGcina iMigodi/Irola yeTrack eNzima
Iimodeli Ezifanelekileyo: I-Caterpillar E330, i-330 L, i-330B L, kunye nee-CAT 300 Series Excavators ezihambelanayo
Isiqinisekiso: CQC (isiqinisekiso soMgangatho waseTshayina), ISO 9001:2015
Uhlobo loNikezelo: Umenzi othe ngqo / Umthengisi weenxalenye zokutshintsha umgangatho we-OEM

1. Isishwankathelo seMveliso: Umqolo we-CAT 330 Series Undercarriage Performance

I-CATERPILLAR 1091213 / 1175047 / 1341013 / 1503987 / 1634150 / 57717480 / 1832874 / 6Y2795 Track Roller Assembly imele uluhlu olubanzi lwee-roller eziphantsi eziqinileyo ezenzelwe ngokukodwa ii-CAT E330 Series Excavators kunye neendidi zazo. Ezi zixhobo zibalulekileyo ze-undercarriage zenzelwe ukumelana neemfuno ezigqithisileyo zokusebenza kwemigodi, ukumba, kunye neendawo zokwakha ezinzima apho ukuthembeka komatshini kuchaphazela ngokuthe ngqo uqoqosho lweprojekthi.

Njengenxalenye ephambili yenkqubo ye-excavator chassis, i-track roller assembly (ebizwa ngokuba yi-bottom roller okanye i-track roller) isebenza umsebenzi osisiseko wokusasaza ubunzima bokusebenza komatshini kwi-track chain ngelixa igcina ulungelelwaniso oluchanekileyo ngexesha lokuhamba nokusebenza. Ukuhambelana okubanzi kwe-cross-reference kwiinombolo ezininzi ze-OEM-kuquka i-1091213, 1175047, 1341013, 1503987, 1634150, 57717480, 1832874, kunye ne-6Y2795-kubonisa ukusetyenziswa ngokubanzi kolu yilo lwecandelo kuzo zonke iinkqubo ezahlukeneyo ze-CAT 330 kunye neminyaka yemveliso.

Zenziwe ngokwemigangatho yomgangatho we-OEM engqongqo kwaye ziqinisekiswe phantsi kwe-CQC (i-China Quality Certification), ezi track rollers zenzelwe ukutshintshwa ngokuthe ngqo okugcina ukutshintshiselana kwe-100% kunye nezixhobo zokuqala zeCaterpillar ngelixa zibonelela ngeenzuzo zokhuphiswano ekusebenzeni kakuhle kwekhonkco lokubonelela kunye nokusebenza kakuhle kweendleko.

2. Ukuhambelana kweModeli kunye noHlalutyo lweeNombolo zeCandelo

Inombolo epheleleyo yenxalenye ibonisa ukusetyenziswa okubanzi kwezi ndibano ze-track roller kwiqonga leCaterpillar 330:

Olu kuhambelana okubanzi kweereferensi kuqinisekisa ukuba abaphathi bezixhobo kunye neengcali zokuthenga banokuzifumana ngokuzithemba izinto ezitshintshayo ngaphandle komngcipheko wokusetyenziswa gwenxa, nokuba yeyiphi inombolo yecandelo le-OEM ebhekisela kwiirekhodi zabo zokugcina.

3. Iinkcukacha zobunjineli kunye nokwakheka kwezinto

3.1 Isiseko seMetallurgical

Ii-CAT E330 track roller assemblies zenziwe ngeentsimbi ze-alloy ze-premium-grade, ezikhethwe ngokukodwa ngenxa yokukwazi kwazo ukumelana noxinzelelo oludibeneyo lomthwalo oxinzelelweyo, amandla okujika, kunye nokuguguleka okubangela ukusetyenziswa kwemigodi yokwemba.

Iinkcukacha zezinto ezibonakalayo:

• Izinto eziphambili: 50Mn / 40Mn2 Intsimbi ye-alloy enamandla aphezulu
• Inkqubo yoMveliso: Ukufakelwa kwe-CNC ngokuchanekileyo kulandelwa kukwenziwa kwe-CNC machining
• Ulwakhiwo lweenkozo: Ukujongwa kokuhamba kweenkozo okulungiselelweyo kulandela imilo yoxinzelelo lwenxalenye
• Ukwakhiwa kweekhemikhali: Umthamo wekhabhoni olawulwayo (0.48-0.56%) kunye ne-manganese, i-chromium, kunye ne-molybdenum eyongeziweyo ukuze kube lula ukuqina

3.2 Iiparameter zoNyango loBushushu

Ukuqina okumangalisayo kwezi roller zethrekhi kuvela kwiinkqubo zonyango lobushushu ezintsonkothileyo ezenza umphandle ungagugi ngelixa ugcina umongo oqinileyo nowoyisayo:

• Ubunzima bomphezulu: HRC 52-58 (Ukwenziwa Kokuqina)
• Ubunzulu beTyala eliQinisiweyo: Umaleko oqhubekayo ongu-8 mm – 12 mm
• Ukuqina Okungundoqo: HRC 28-35 yokumelana neempembelelo
• Inkqubo yokuqinisa: Ukuqina kokungeniswa kwe-medium-frequency ngolawulo oluchanekileyo lobushushu kunye nokucima kwangoko
• Ukunciphisa uxinzelelo: Ukunciphisa uxinzelelo ukuze kupheliswe ukubuthathaka ngelixa kugcinwa ubunzima

3.3 Iinkcukacha zoBume

3.4 Itekhnoloji yokutywina

Ukuthembeka kwenkqubo yokuthwala yangaphakathi kukhuselwe bubuchwepheshe obuphambili bokutywina obuhamba ngokudada:

• Uhlobo lweSeal: I-Duo-Cone enzima / iRing edadayo yokumisela iseal
• Izinto zokutywina: Isinyithi se-alloy esikhethekileyo esingagugiyo esinee-O-rings zerabha ye-nitrile
• Umqobo wongcoliseko: Uthintela ukungena kodaka, isanti, amanzi kunye neencindi ezirhabaxa
• Ukugcinwa kweLubricant: Igcina ukuthambisa okufanelekileyo kulo lonke ixesha lokusebenza
• Uluhlu Lobushushu Bokusebenza: -40°C ukuya ku-+120°C

4. Ubunjineli obuSebenzayo: Indima ebalulekileyo yeeRollers zeTrack

4.1 Imisebenzi Ephambili

I-track roller assembly yenza imisebenzi emininzi ebalulekileyo kwinkqubo ye-CAT 330 undercarriage system:

1. Ukuhanjiswa koMthwalo: Ithumela ubunzima bokusebenza bomgubungeli ukusuka kwisakhelo somzila ukuya kwikhonkco lomzila, iqinisekisa ukuba uxinzelelo lomhlaba luhlala ngaphakathi kwemilinganiselo yoyilo.
2. Isikhokelo seTyayini: Iiflanges ezichanekileyo zidibana neekhonkco zendlela ukugcina ulungelelwano olufanelekileyo kunye nokuthintela ukuphazamiseka ngexesha lokusebenza okanye xa usebenza kumhlaba othambekileyo.
3. Ukunciphisa iingxabano: Ngokubonelela ngomdibaniso ojikelezayo phakathi kwesakhelo sendlela esimileyo kunye nekhonkco lendlela ehambayo, i-roller inciphisa ukungqubana okutyibilikayo, inciphisa ukusetyenziswa kwamandla kunye nokuveliswa kobushushu.
4. Ukufunxwa Komothuko: Ukudibana komphezulu oqinileyo kunye nombindi oqinileyo kuvumela i-roller ukuba ifunxe imithwalo yempembelelo edibana nayo ngexesha lokuhamba kwiindawo ezingalinganiyo.

4.2 Iimpawu Zokusebenza

• Umthamo woMthwalo: Yenzelwe ukuxhasa imithwalo ye-radial kunye ne-dynamic ebekwe zii-excavators zodidi olusebenzayo oluziitoni ezingama-30-35.
• Ubomi bokunxiba: Ubomi benkonzo obude ngokusasazwa kobulukhuni obulungiselelweyo kunye nokutywinwa okuphezulu
• Ubuthambileyo bokusebenza: Ukuveliswa ngokuchanekileyo kuqinisekisa ukungcangcazela okuncinci kunye nokusebenza okuzolileyo
• Ixesha Lokulungisa: Iimfuno zolondolozo ezincitshisiweyo ngokwakha okuhlala ixesha elide kunye nokuvala okuthembekileyo

5. Uqinisekiso loMgangatho weMveliso kunye neSiqinisekiso seCQC

5.1 Inkqubo yoLawulo loMgangatho

Njengomvelisi wezixhobo ezisetyenziswa kakhulu ekuvumbululeni izinto ezingaphantsi kwesithuthi esiphantsi komhlaba, izixhobo zethu zemveliso zisebenza phantsi kweNkqubo yoLawulo loMgangatho ebanzi eqinisekisiweyo yi-ISO 9001:2015 kwaye iqinisekiswe yi-CQC (iSiqinisekiso soMgangatho saseTshayina). Esi siqinisekiso siqinisekisa ukuba yonke indibano ye-track roller ihlangabezana okanye idlula imigangatho yomgangatho efunekayo kwizicelo ezibalulekileyo zemigodi kunye nokwakha.

5.2 Ulawulo lweNkqubo yeMveliso

Inqanaba 1: Ukuqinisekiswa kwezinto eziluhlaza

• Uhlalutyo lwe-Spectrographic lokwakheka kwe-alloy
• Uvavanyo lwe-Ultrasonic lweziphene zangaphakathi
• Ukuqinisekiswa kwepropathi yoomatshini (ukuxinana, ukunyuka, ukunwebeka)

Inqanaba lesi-2: Ukwakha kunye nokulungisa ngaphambi koomatshini

• Iiparamitha zokubumba ezilawulwa bubushushu
• Ukulungiswa kokuhamba kweenkozo ngokuguqulwa okulawulwayo
• Ukulungiswa okunzima ukuya kubukhulu obusondeleyo

Inqanaba lesi-3: Unyango lobushushu

• Iprofayili yobushushu obuchanekileyo ngexesha lokuqina kwe-induction
• Uvavanyo lokuqina kwiindawo ezininzi
• Ukuqinisekiswa kobunzulu betyala ngovavanyo lokuqina kancinci

Inqanaba lesi-4: Ukugqiba iMishini

• Imisebenzi ye-CNC lathe kunye nokuqinisekiswa kwe-CMM
• Ukusila ngobunzima ukuya kumlinganiselo ochanekileyo
• Umatshini wokulungisa iprofayili yeFlange ukuze kubekho ukubandakanyeka okuhle kwekhonkco

Inqanaba lesi-5: Ukudibanisa nokutywina

• Iimeko zokuhlanganisa igumbi elicocekileyo lokufakelwa kweebheringi
• Ukufakwa kwesitywina esichanekileyo kunye nokuthambisa
• Ukuqinisekiswa kwe-torque ejikelezayo

Inqanaba lesi-6: Uhlolo lokugqibela

• Ukuqinisekiswa kobukhulu ngokuchasene neenkcukacha ze-OEM
• Ukuhlolwa kwamasuntswana emagnethi (MPI) kwiindawo ezibalulekileyo
• Ukuhlolwa okubonakalayo kweziphene zomphezulu
• Ukupakisha ukhuseleko lokugqwala ngexesha lokuhamba

5.3 Uvavanyo Olungonakalisiyo (NDT)

Izinto ezibalulekileyo zilandela iinkqubo ze-NDT eziqatha:

• Ukuhlolwa kweeParticle zeMagnetic: Kubona ukungaqhubeki komphezulu kunye nokukufutshane komphezulu kwizixhobo ze-ferromagnetic
• Uvavanyo lwe-Ultrasonic: Luqinisekisa ukuba iphilile ngaphakathi kwaye akukho ziphene ezingaphantsi komhlaba
• Ukuhlolwa kweDayi ePenetrant: Kuqinisekisa ukuthembeka komphezulu weendawo ezingezizo ezibalulekileyo

6. Izinto eziqwalaselwayo malunga nobunjineli obuthile kwisicelo

6.1 Iimfuneko zoMsebenzi woMgodi

Iindidi ze-1503987 kunye ne-1634150 zenzelwe ngokukodwa ukusetyenziswa kwemigodi apho iimeko zokusebenza zinzima kakhulu:

• Ubukhulu beFlange Ephuculweyo: Izinto ezongezelelweyo kwiindawo zokuguguleka zandisa ubomi benkonzo kwiindawo ezirhabaxa
• Iphakheji yoBearing eQinisekisiweyo: Iibheringi zerola ezinzima ezenzelwe ukusebenza rhoqo komthwalo ophezulu
• Uqwalaselo lweSitywina esinoburhalarhume: Iinkqubo zeSitywina ezimbini zokumelana nongcoliseko olukhulu

6.2 Izicelo zoMsebenzi oQhelekileyo

Uqwalaselo lwe-1091213, 1175047, kunye ne-6Y2795 lulungiselelwe ulwakhiwo oluqhelekileyo kunye nokusetyenziswa kokuhambisa umhlaba:

• Uyilo oluLungelelanisiweyo: Indibaniselwano efanelekileyo yokumelana nokuguguleka kunye nokusebenza kakuhle kweendleko
• Uqwalaselo oluQhelekileyo lweeBearing: Ukuthembeka okuqinisekisiweyo kwimijikelo yomsebenzi eqhelekileyo
• Ukuhambelana kweNdawo yonke: Ukutshintshwa ngokuthe ngqo kwezinto zokuqala zeCAT

6.3 Iimfuneko zoFakelo

Ukuze isebenze kakuhle kwaye isebenze ubomi obufanelekileyo, ezi zixhobo zokuhambisa iingoma kufuneka zifakwe ngokwezikhokelo ezilandelayo:

1. Iinkcukacha zeTorque yeBolt: Landela iinkcukacha zenkonzo yeCAT 330 zencwadi yesandla yokufaka i-torque yebolt (ngesiqhelo yi-450-550 N·m kuxhomekeke kudidi lwebolt)
2. Ukulungiswa kwentambo: Faka ilokha yentambo enamandla aphakathi ukuze uthintele ukukhululeka xa kungcangcazela
3. Uxinzelelo lweTrack: Qinisekisa uxinzelelo olufanelekileyo lweTrack emva kokufakwa ukuze uthintele ukuguguleka kweroller ngaphambi kwexesha
4. Ixesha lokuphumla: Jonga ubushushu okanye ingxolo engaqhelekanga ngexesha lokusebenza kokuqala

7. Iingenelo zeCandelo loNikezelo kunye nokuFumana

7.1 Iingenelo zoMvelisi ngqo

Njengomvelisi odityaniswe ngokuthe nkqo kunye nomthengisi ngqo wezixhobo ze-chassis zommbi we-excavator ezinzima, sinikezela ngeenzuzo ezikhethekileyo kwiingcali zokuthenga zehlabathi:

• Ulawulo loMgangatho: Ukujonga ngokupheleleyo imveliso ukusuka kwizinto eziluhlaza ukuya kwimveliso egqityiweyo
• Amaxabiso akhuphisanayo: Ukususwa kwee-markups eziphakathi
• Ubonelelo oluqhubekayo: Ishedyuli yemveliso elawulwayo iqinisekisa ukufumaneka okuthembekileyo
• Inkxaso yoBugcisa: Ukufikelela ngqo kwizixhobo zobunjineli ukuze ufumane uncedo kwizicelo

7.2 Uthungelwano kunye nokuPakisha

• Ukupakisha ngaphandle: Iipalethi zomthi okanye iibhokisi ezifunxiweyo njengoko kuchaziwe
• Ukhuseleko Lokugqwala: Upakisho lwe-VCI (i-Vapor Corrosion Inhibitor) lokuthutha ixesha elide
• Amaxwebhu: Amaxwebhu apheleleyo orhwebo kuquka iSatifikethi seMvelaphi, uluhlu lokupakisha, kunye nee-invoyisi zorhwebo
• Amaxesha okuKhokela: Imijikelo yemveliso eqhelekileyo eneendlela ezikhawulezayo ezifumanekayo kwiimfuno ezibalulekileyo

7.3 Iinkonzo Zokwenza Ngokwezifiso

Kwiiodolo zevolumu kunye nobudlelwane obucwangcisiweyo, sinikezela:

• Ukubhala iilebheli zabucala: Ukupakisha okwenziwe ngokwezifiso kunye nokumakishwa kwezinto
• Ubonelelo oluQokelelweyo: Iikiti ezipheleleyo zezithuthi ezingaphantsi kwesithuthi kuquka iirola, ii-idlers, ii-sprockets, kunye namaqela eetrekhi
• Ulawulo lweZinto ezisetyenzisiweyo: Iinkqubo zokugcina impahla kwiiakhawunti ezinkulu

8. Isiphelo

Ii-CATERPILLAR 1091213, 1175047, 1341013, 1503987, 1634150, 57717480, 1832874, kunye ne-6Y2795 Track Roller Assemblies zimele ukugqitywa kobunjineli obuphambili be-metallurgical, ukuveliswa ngokuchanekileyo, kunye nolawulo lomgangatho oluqinileyo. Zenzelwe ngokukodwa ukusetyenziswa okunyanzelekileyo kwee-CAT E330 Series excavators kwiindawo zemigodi kunye neendawo zokwakha ezinzima, ezi zinto zibonelela ngokuthembeka, ukuqina, kunye nokusebenza okufunwa ngabanini bezixhobo.

Zenziwe ngokwemigangatho yomgangatho we-OEM kwaye ziqinisekiswe phantsi kwe-CQC, ezi zixhobo ze-track roller zibonelela ngenye indlela engabizi kakhulu kwiindawo ze-Caterpillar zokwenyani ngaphandle kokubeka emngciphekweni umgangatho okanye ukulingana. Ukuhambelana okubanzi kwereferensi kuqinisekisa ukuba nokuba leliphi inani leenxalenye ezichazwe ziirekhodi zakho zokugcina, icandelo elichanekileyo lokutshintsha liyafumaneka ngokulula.

Ukuze ufumane imizobo yobugcisa eneenkcukacha, ulwazi lwamaxabiso, okanye ukuxoxa ngeemfuno zakho ezithile zesithuthi sangaphantsi, nxibelelana neqela lethu lokuthengisa ngobunjineli. Njengomvelisi othe ngqo, sizimisele ukuxhasa iinjongo zakho zokuthembeka kwezixhobo ngezinto ezisemgangathweni, amaxabiso akhuphisanayo, kunye nenkonzo ephendulayo.

Itheyibhile yesishwankathelo seDatha yoBugcisa