I-HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assy I-Heavy-duty excavator Chassis Component manufacture ingcali-cqctrack(HELI) eseQuanzhou eTshayina

I-HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assembly yi-CQCTRACK (HELI): Uhlalutyo lobuchwephesha oluNzulu lweCandelo leChassis yoMvubukuli onzima

Isishwankathelo soLawulo: Olu xwebhu lubonelela ngenkcazo yobugcisa ebanzi ye-HYUNDAI 81ND11010 Track Bottom Roller Assembly, eyenzelwe ii-excavator zeHyundai R800LC kunye ne-R850 series. Yenziwe nguI-CQCTRACK(HELI), umvelisi wezixhobo eziphantsi kwesithuthi esinzima okhethekileyo oseQuanzhou, eTshayina, le ndibano imele into ebalulekileyo ethwala umthwalo kwinkqubo yomzila wokukrwela. Olu hlalutyo luchaza ifilosofi yayo yoyilo, isayensi yezinto eziphathekayo, ukuthembeka kwemveliso, kunye neempawu zokusebenza ezenzelwe iimeko zokusebenza eziqatha.

1. Inkcazo yeCandelo kunye noHlalutyo loMsebenzi

I-Track Bottom Roller Assy (edla ngokubizwa ngokuba yi-Lower Roller okanye i-Track Roller) yinxalenye ebalulekileyo yenkqubo ye-track-type undercarriage. Imisebenzi yayo ephambili yile:

• Ukuthwala Umthwalo Oyintloko: Ixhasa ubunzima obupheleleyo bomgubungeli, isasaza imithwalo emikhulu engashukumiyo neguquguqukayo ukusuka kwifreyimu ephambili ukuya kwitsheyini yomzila ukuya emhlabeni.
• Isikhokelo seTrack Chain: Sithintela intshukumo ethe nkqo yeTrack Chain, siqinisekisa ukuhamba okuzinzileyo nokungatshintshiyo kwindlela yomzila.
• Ukudambisa Umothuko Nokungcangcazela: Kufunxa kwaye kunciphise imithwalo yempembelelo evela kumhlaba ongalinganiyo, kukhusela ukuthembeka kwesithuthi esingaphantsi komhlaba kunye nesakhiwo esingaphezulu.

I-CQCTRACK (HELI) 81ND11010 yenzelwe ukuba ithathe indawo yenxalenye ye-OEM ngokuthe ngqo, ehambelana nokusebenza kwayo, eyenzelwe ngokukodwa ii-excavator zeHyundai R800LC kunye ne-R850 zeklasi ye-80-ton, igxininisa ukuqina kwizicelo ezisebenza ngamandla kunye ne-abrasion ephezulu.

2. Iinkcukacha zoBugcisa ezineenkcukacha kunye neeParamitha zoBunjineli

• Inombolo yeCandelo le-OEM kunye nokuhambelana: 81ND11010. Iqinisekisiwe ukuba iyatshintshana ngokuthe ngqo neemodeli zeHyundai R800LC-9, R800LC-9A, R850LC-9, kunye ne-R850 ehambelanayo.
• Iinkcukacha zoBume kunye nezobuMechanical:
  • Ububanzi bangaphandle kunye nobubanzi: Yenziwe ngokuchanekileyo ukuze kubuyiselwe ijiyometri yomzila wokuqala kunye nokulungelelaniswa kwawo.
  • I-Mounting Bush/Bore: Yenzelwe ngokweenkcukacha ze-OEM interface ukuze idityaniswe kakuhle ne-track link assembly.
  • Uvavanyo Lomthwalo Ongashukumiyo: Yenzelwe ukumelana nobunzima bokusebenza komatshini (malunga neetoni ezingama-80) kunye nokhuseleko olubalulekileyo olwakhelwe ngaphakathi, oludla ngokudlula i-3:1 yokulayisha ngokuguquguqukayo.
• Ukwahlulwahlulwa kwesakhiwo esingundoqo:
  •  Umzimba weRoller: Wenziwe ngentsimbi ye-alloy enekhabhoni ephezulu, ene-chromium ephezulu (umz., elingana ne-AISI 52100 okanye i-JIS SUJ2). Umphezulu ongaphandle obalekayo uqiniswa yi-induction ukuya kubunzulu be-6-8mm, nto leyo efikelela kubunzima bomphezulu obuyi-58-62 HRC ukuze kugqunywe kakuhle kwaye kuxhathiswe i-flange.
  • I-Axle kunye ne-Bushing: Ine-axle yentsimbi eqinileyo, eqinileyo. Umphezulu we-bearing wangaphakathi usebenzisa i-flanged, enodonga oluqinileyo lwentsimbi okanye i-composite bushing ekhethekileyo, eqinileyo ukuya kwi-55-60 HRC, ebonelela ngesibini esifanelekileyo sokuguguleka kunye neendibano ze-bearing zangaphakathi.
  • I-Flange eDibeneyo: I-flange eqinileyo, eqiniweyo okanye eqengqelekayo eshushu iyimfuneko emzimbeni, ithintela ukutyibilika kwendlela esecaleni kwaye yenzelwe ubukhulu obufanelekileyo bokumelana nokudinwa okugobileyo.

3. Itekhnoloji yeCore Bearing kunye neSeal

Le yeyona nto iphambili ekusebenzeni kwendibano, apho i-CQCTRACK (HELI) isebenzisa ubuchule bayo bobunjineli.

• Inkqubo yokuthwala:
  • Isebenzisa ulungelelwaniso lwe-roller bearing olunemigca emibini, olune-tapered. Olu yilo lubonelela ngomthamo obalaseleyo womthwalo we-radial kunye ne-axial, ukunyamezela ukulungelelaniswa okuqhelekileyo, kunye nolawulo oluchanekileyo lokucoca ngaphakathi.
  • Iibheringi zifunyanwa kubaboneleli be-tier-one (umz., i-SKF, i-NTN, okanye i-grade efanayo) kwaye zisetwa kwangaphambili nge-endplay echaziweyo (i-axial clearance) ngexesha lokuhlanganiswa, ngokuqhelekileyo phakathi kwe-0.2mm kunye ne-0.5mm, ukuqinisekisa ukujikeleza okuthe tye ngaphandle kokulayisha kwangaphambili okanye ukudlala kakhulu.
• Inkqubo yokutywina enezigaba ezininzi:
  • Itywina Eliphambili: Itywina elinzima, elinomlomo omninzi elenziwe nge-hydrogenated nitrile (HNBR) okanye i-polyurethane (PU) compound, elimelana namaqondo obushushu aphezulu, ukukrazuka, kunye nokuwohloka kweekhemikhali ngenxa yamafutha angcolisiweyo.
  • Isitywino/Isikhupheli sesibini: Isitywino sobuso sesinyithi esidadayo (isitywino soomatshini) okanye iringi yesitywino ye-labyrinth eyimfihlo. Oku kudala indlela egosogoso kunye nomqobo wesibini nxamnye namasuntswana amancinci arhabaxa (i-silica, uthuli).
  • I-Grease Cavity: Igumbi elivaliweyo lizaliswe kwangaphambili nge-high-performance, molybdenum disulfide (MoS2) fortified, extreme-pressure (EP) lithium complex grease, ekwaziyo ukugcina ukuthambisa phantsi kwemithwalo ephezulu yoxinzelelo kunye nokutshintsha kobushushu.

4. Inkqubo yoMveliso kunye noLawulo loMgangatho lwe-HELI (CQCTRACK)

Isekelwe kwiziko lokuvelisa laseQuanzhou, i-HELI isebenzisa imveliso elawulwa ngokuthe nkqo kunye nerejimeni ye-QC:

1. Ukufakelwa kwezinto kunye nonyango lwangaphambi kokulungiswa: Iiroller blanks zenziwa ngokufaka i-closed-die forging, ukuphucula isakhiwo sengqolowa ukuze sibe lukhuni kakhulu. Kulandelwa kukwenza izinto zibe ziqhelekileyo ukuze kuncitshiswe uxinzelelo lokufakelwa.
2. Umatshini Wokuchwetheza ngokuchanekileyo: Iilathe ze-CNC kunye noomatshini bokugrinda bafumana ukunyamezelana okubalulekileyo (umgangatho we-IT6-IT7) kububanzi bangaphandle, imbobo, kunye nomphezulu wokutywina. Ubunzulu bugcinwe ngaphakathi kwe-0.03mm.
3. Ukuqina Komphezulu: Umgca ongaphandle werim kunye namacala eflange acutshungulwa ngokuqina kokufakelwa okulawulwa yikhompyutha. Ulawulo oluchanekileyo lobushushu kunye nokucima luqinisekisa ukuba ikhesi eqinileyo neqinileyo ihambelana kakuhle, kwaye inomongo oqinileyo, othambileyo.
4. Indibano Elawulwa Bubushushu: Iibheringi, izitywini, kunye ne-axle zidityaniswe kwindawo ecocekileyo. Ukufakelwa okukhethiweyo kunye nokufudumeza umzimba werola kungasetyenziselwa ukufakelwa kweebheringi ukuze kufezekiswe ukungalingani okugqibeleleyo ngaphandle komonakalo onamandla.
5. Uvavanyo olupheleleyo lokusebenza:
   • Uvavanyo lweTorque yokujikeleza: Irola nganye ivavanywa ukuqinisekisa ukujikeleza okugudileyo ngaphakathi koluhlu oluthile lwetokhi, okuqinisekisa uxinzelelo olufanelekileyo lweseal kunye neseti esele ibekwe ngaphambili yebheringi.
   • Uvavanyo lokuVuza koxinzelelo: Umngxuma wesitywino uxinzelelwe ukuqinisekisa ukuthembeka kwenkqubo yesitywino ekuvutheni.
   • Uhlolo lokugqibela lweDimensional: Ukuhlolwa kwe-100% kwazo zonke iimilinganiselo ezibalulekileyo zokufakelwa kunye ne-interface.

5. Izikhokelo Zokusetyenziswa Nokugcinwa

• Izicelo Ezicetyiswayo: Zilungele ukumbiwa kwemigodi okunzima, ukumba imigodi emikhulu, umsebenzi onzima wesiseko, kunye nokwakhiwa kwedama—indawo ezibonakala ngokugruzuka okukhulu, imithwalo yempembelelo, kunye nokusebenza okuqhubekayo.
• Amanyathelo okufaka:
  • Soloko ufaka iiseti ezifanayo kwicala ngalinye ukuqinisekisa ukusasazwa komthwalo ngokulinganayo kunye nokulungelelaniswa kwereyithi.
  • Hlambulula kakuhle izikhonkwane zokufaka ikhonkco lendlela kunye neebhosi ngaphambi kokuba uzifake.
  • Sebenzisa izixhobo ezifanelekileyo ukucinezela i-roller kwi-pin; kuphephe ukubethelela ngqo kwindawo yokutywina okanye kwindawo yokuthwala.
• Ishedyuli yoLondolozo lokuthintela:
  • Imihla ngemihla/Ngaphambi kokutshintsha: Hlola ngokubonakalayo umonakalo wolwakhiwo, ukuguguleka okukhulu kweflange, kunye nobungqina bokuvuza kwegrisi (isalathisi esiphambili sokungasebenzi kakuhle kwesitywina).
  • Ulondolozo Olucwangcisiweyo: Nangona ludla ngokuthambisa ubomi bonke (LFL), ukuhlolwa rhoqo kwemeko yesitywino kubaluleke kakhulu ngexesha leenkonzo zokuhambisa impahla phantsi kwesithuthi (umz., qho emva kweeyure ezingama-500-1000). Izitywino ezingcolisiweyo okanye ezonakeleyo kufuneka zilungiswe ngokukhawuleza.

6.Isiphelo: Isiphakamiso sexabiso le-CQCTRACK (HELI)

IHyundaiIndibano ye-81ND11010 Track Bottom Roller Assemblyyi-CQCTRACK (HELI) ibandakanya ukuhlanganiswa kokuhambelana kwe-OEM ngokuchanekileyo kunye nobunjineli obuphezulu bomsebenzi onzima. Ngokusebenzisa izixhobo eziphambili, iphakheji eqinileyo yokuthwala/yokutywina, kunye nolawulo oluqinileyo lokuvelisa oluvela kwisakhiwo sayo saseQuanzhou, i-HELI inika icandelo elijolise kwiindlela eziphambili zokusilela kweenkqubo zokuthwala eziphantsi komthwalo ophezulu, ezirhabaxa kakhulu. Oku kuphumela kwizithuba ezandisiweyo zenkonzo, ukunciphisa iindleko zizonke zobunini (TCO) ngokunciphisa ixesha lokungasebenzi, kunye nokulingana okuthembekileyo kokusebenza kunye okanye okugqitha iinkcukacha zokuqala. Kubaphathi beenqwelo-moya abasebenzisa ii-excavator zeHyundai R800LC/R850 kwiimeko ezinzima, le ndibano imele isisombululo se-chassis esisebenzayo ngobuchwephesha nesingabizi kakhulu.

Isikhanyeli: Le nkcazo yobuchwephesha yenzelwe iinjongo zolwazi. Iinkcukacha zinokuphuculwa ngumenzi. Soloko ubhekisa kumaxwebhu obuchwephesha asemthethweni e-CQCTRACK (HELI) kunye nencwadana yenkonzo yokufakelwa kunye nokugcinwa kweHyundai. I-CQCTRACK (HELI) ngumenzi ozimeleyo wezixhobo ze-undercarriage emva kwemarike.