I-HYUNDAI 81QE12010 R1200 R1250 I-Track Upper Roller Assy&Track Carrier Roller Assembly – Umenzi wezixhobo zoomatshini bokwakha – i-HELI (CQCTRACK)

1. Isishwankathelo soLawulo: Ukucacisa iNdibano ebalulekileyo

Inombolo yenxalenye81QE12010ichaza indibano epheleleyo, echanekileyo equka iTrack Support Roller (Bottom Roller) kunye neTrack Carrier Roller (Top Roller) yothotho lwe-HYUNDAI R1200 kunye ne-R1250 yee-hydraulic excavators ezisebenza nzima. Le ndibano ayisiyonto nje kuphela kodwa yinkqubo esisiseko yokuthwala umthwalo ngaphakathi kwesithuthi esingaphantsi kwenqwelomoya. Njengomvelisi wezixhobo zobunjineli ezikhethekileyo,I-HELI (CQCTRACK)iyayichitha kwaye iyila kwakhona le ndibano igxile ekugqibeleleni kwesakhiwo, ukuhlala ixesha elide, kunye nokuthembeka kokusebenza, ibonelela ngenye indlela ethe ngqo nesemgangathweni ophezulu yemarike yehlabathi.

2. Ulwakhiwo oluSebenzayo kunye nokuHlanganisa iNkqubo

Le ndibano yemisebenzi emibini isebenza iindima ezimbini ezahlukeneyo kodwa ezibaluleke ngokulinganayo kwinkqubo yokuqhuba ithrekhi:

• Irola yeNkxaso yeTrack (iRola ephezulu) Umsebenzi:
  • Ukuthwala Umthwalo Oyintloko: Ixhasa ngokuthe ngqo ubunzima obuguqukayo nobungaguqukiyo bomgxobhozo wonke, iwudlulisela emzimbeni weroller ukuya kwisihlangu somkhondo kwaye ekugqibeleni uye emhlabeni.
  • Isikhokelo kunye nozinzo: Uyilo lwayo olucwangcisiweyo ludibanisa ikhonkco leentambo, lukhokela umzila kwaye luthintele ukuphuma kwesitimela ecaleni ngexesha lokusebenza kunye nokuqhuba.
  • Ukunciphisa iingxabano: Kunceda ukuqengqeleka kakuhle kwekhonkco lomzila, kunciphisa ukungqubana okutyibilikayo kunye nokulahleka kwamandla kwinkqubo yokuqhuba.
• Umsebenzi weRoller yoMthwali weTrack (iRoller ephezulu):
  • Inkxaso yeTrack ephezulu: Ilawula ubunzima kunye nokuwa kwe-catenary yecandelo eliphezulu le-track chain.
  • Ukulungelelaniswa kweNdlela: Igcina uxinezeleko olufanelekileyo lwendlela kunye nendlela elandelwayo, ithintela ukubetheka okugqithisileyo kunye nokungcangcazela okunokubangela ukuguguleka kwangethuba kwezinye izinto ezingaphantsi kwesisu.
  • Ukuchitha inkunkuma: Ukujikeleza kwayo kunceda ekuchitheni udaka kunye nenkunkuma ethwalwa yi-track chain ngaphambi kokuba iphinde ingene kwindawo engaphantsi komhlaba kunye nendawo ejikelezayo.

Indawo yokuHlanganisa inkqubo: Inxalenye #81QE12010Yenzelwe ukuhlanganiswa okungenamthungo kwisakhelo esiqinileyo se-R1200/R1250. Iindawo zayo zokufakelwa, ubukhulu be-axial, kunye neeprofayili zomthwalo ziphindaphindwa ngononophelo ukuqinisekisa ukutshintshwa kwe-drop-in ngaphandle kwesidingo sokuguqulwa, okuqinisekisa ukubuyiselwa kwangoko kokusebenza kwezixhobo zokuqala (OE).

3. Ukususa iProtokholi yoBunjineli kunye noMveliso yeHELI

Imveliso ye-HELI ye-81QE12010 equivalent yinkqubo enamanqanaba amaninzi, egxile kubuchwepheshe:

• Inqanaba loku-1: I-Advanced Metallurgy kunye ne-Forging
  • Ukukhethwa kwezinto: Ukusetyenziswa kwentsimbi ye-chromium-alloy enekhabhoni ephezulu (umz., i-SCr440/42CrMo) enamandla aphezulu okuvelisa kunye nokuqina, okuqinisekiswa ngohlalutyo lwe-spectrometer.
  • Inkqubo Yokwenza: Izinto ezisetyenzisiweyo zenziwe nge-closed-die phantsi koxinzelelo oluphezulu. Oku kuphucula ulwakhiwo lweenkozo, kulungelelanisa ukuhamba kweenkozo kunye nokuma kwenxalenye, kwaye kudala i-substrate eqinileyo, enganyangekiyo xa ithelekiswa ne-casting.
• Inqanaba lesi-2: Ukulungisa ngobuchule kunye nonyango lobushushu
  • Umatshini we-CNC: Iilathe zoLawulo lweeNombolo zeKhompyutha kunye noomatshini bokugaya bafikelela kumanqanaba okunyamezelana ngaphakathi kwe-±0.02mm. Iindawo ezibalulekileyo, kubandakanya ijenali yeebheringi kunye ne-wheel tread, zigqityiwe zibe kumgangatho ochanekileyo womphezulu (Ra) ukuze kuphuculwe ubomi besitywina kunye noqhagamshelwano oluqengqelekayo.
  • Unyango Lobushushu Olwahlukileyo: Umongo uyacinywa kwaye utshintshwe ukuze kufunyanwe umongo oqinileyo, othambileyo (Ubulukhuni: ~HRC 30-35) omelana nemithwalo yokutshayiswa. Umphezulu we-tread emva koko ufumana ukuqina kwe-induction ukuze kudalwe ubulukhuni be-HRC 58-62 obufanayo, obubonelela ngokumelana okubalaseleyo nokukrweleka kunye nokudinwa okujikelezayo.
• Inqanaba lesi-3: Inkqubo yokubeka kunye nokutywina
  • Uqwalaselo lweeBearing: Ukufakwa kwee-roller bearing ezinkulu, ezinde ezidityanisiweyo ezenzelwe imithwalo ye-radial egqithisileyo. Ezi bearing zithanjiswe kwangaphambili nge-lithium complex grease enobushushu obuphezulu, uxinzelelo oluphezulu (HTHP).
  • Inkqubo yeSitywino seMulti-Labyrinth: Kusetyenziswa isitywino se-HELI DuoGuard™ (okanye esilingana naso). Oku kudla ngokudibanisa:
    1. Itywina yomlomo yerabha ye-nitrile ephambili yokutywina okungashukumiyo.
    2. Indlela ye-multi-labyrinth ezaliswe yigrisi ekhethekileyo ukwenza umqobo olungileyo.
    3. Isangqa sokususa uthuli ukuze kukhutshwe inkunkuma erhabaxa.
       Le nkqubo iqinisekisiwe kwiimvavanyo zothuli nokuntywiliselwa emanzini (ngokwemigangatho ye-ISO) ukuba idlule iiyure ezingama-2,000 zobomi benkonzo.
• Inqanaba lesi-4: Ukuqinisekiswa koMgangatho kunye noQinisekiso
  • Uhlolo lweDimensional kunye neJomethri: Ukuqinisekiswa kwe-100% nge-CMM (uMatshini wokulinganisa oQokelelweyo) kwiimilinganiselo ezibalulekileyo.
  • Uvavanyo Olungonakalisiyo (NDT): Uhlolo lweMagnetic Particle (MPI) lwazo zonke izinto ezifakelweyo ukuze kufunyanwe iziphene ezingaphantsi komhlaba.
  • Ukulinganisa Ukusebenza: Iindibano zeesampuli zivavanyelwa i-torque ejikelezayo kunye nokulinganiswa kwe-radial clearance ukuqinisekisa ukusebenza kakuhle ngaphakathi kweeparamitha ezichaziweyo ngaphambi kokuba zithunyelwe.

4. Iinkcukacha zobugcisa kunye nokuhambelana kwazo

• Inombolo yeCandelo leReferensi ye-OEM: 81QE12010 (i-HYUNDAI yokwenyani)
• Inombolo yeCandelo eliQhelekileyo le-HELI: TR-81QE12010-HL (Ngokwesiqhelo ilandela inkqubo yokubhala ikhowudi enophawu)
• Isicelo soMshini oPhambili:
  • IHyundai Robex R1200-5
  • IHyundai Robex R1200-7
  • IHyundai Robex R1250-7
  • IHyundai Robex R1250-9
• Indawo yeNkonzo: Iiseti zeenqwelo zangaphantsi zesandla sasekhohlo nesasekunene. (Qaphela: Ubungakanani ngomatshini ngamnye buyahluka ngokwesimo).

5. Iingenelo zokusebenza kunye nexabiso eliphakanyisiweyo

Ukukhetha indibano ye-81QE12010 eyenziwe nge-HELI kubonelela ngeenzuzo ezibonakalayo zokusebenza:

• Ubomi beNkonzo eyongeziweyo: Izixhobo ezisemgangathweni kunye neenkqubo zokuqinisa ziguqulela ngokuthe ngqo ekunciphiseni amazinga okuguguleka, ukwandisa amaxesha okutshintshwa kunye nokunciphisa iindleko ngeyure.
• Ukusebenza komatshini okugcinwe kakuhle: Ubunjineli obuchanekileyo buqinisekisa ukulungelelaniswa kwethrekhi kunye noxinzelelo olufanelekileyo, kugcina isantya sokuhamba, ukusebenza kakuhle kwamandla, kunye nokunciphisa imithwalo ye-parasitic kwiidrive zokugqibela.
• Ixabiso Elipheleleyo Lobunini Elincitshisiweyo (i-TCO): Ibonelela ngexabiso elibalulekileyo kuneenxalenye ze-OEM ngelixa ibonelela ngokuqina okulinganayo okanye okuphezulu, inika ixabiso elikhethekileyo ngaphandle kokubeka emngciphekweni ixesha lokusebenza.
• Ukuthembeka kweTyathanga lokuNikezela ngeNkonzo yeHlabathi: Njengomvelisi ozinikeleyo, i-HELI (CQCTRACK) iqinisekisa ukufumaneka rhoqo, ixhasa imisebenzi yeenqwelo-moya kwihlabathi liphela ngamaxesha ancitshisiweyo okukhokela.

6. Isiphelo: Ukhetho lweStrategic Aftermarket

Inombolo yenxalenye81QE12010imele okungaphezulu kwenxalenye eseleyo—ibonisa inkqubo yokuguguleka ebalulekileyo kwenye yeemodeli eziphambili ze-excavator ze-HYUNDAI. I-HELI (CQCTRACK) isondela ekuzalweni kwayo ngobuchule njengonjineli weenkqubo, kungekuphela nje umphinda-phinyi wezixhobo. Ngobuchule bokusebenzisana phakathi kokubumba, umatshini, unyango lobushushu, kunye nobuchwepheshe bokuvala, i-HELI inika icandelo elihlangabezana neemfuno ezinzima zokufuduka komhlaba kwanamhlanje.

Kubaphathi bezixhobo, abanini beenqwelo-moya, kunye neengcali zokulungisa, ukuchaza ixabiso le-HELI elilingana ne-HYUNDAI R1200/R1250 sisigqibo esisekelwe kwidatha esibeka phambili ukuthembeka koomatshini, ukusebenza kakuhle, kunye nobulumko bezemali. Sisisombululo esiqinisekileyo se-aftermarket esenzelwe ukulingana kokusebenza kunye neyokuqala.