Iinxalenye zeHyundai Track Chassis 81QE-13010 Track Idler Assembly-Big undercarriage eyenziwe yiHELI(cqctrack)
Ingxelo yoBugcisa kunye neNgxelo yoBunjineli: I-HYUNDAI 81QE-13010 I-Heavy-Duty Track Idler Assembly
Ulawulo loxwebhu
- Inombolo yeNgxelo: HELI-TS-2025-81QE13010
- Icandelo: Indibano yeTrack Idler (I-Front Idler)
- Imodeli ye-OEM: I-HYUNDAI R-Series (R1200, R1250LC-9 njl.njl.)
- Inombolo yeCandelo le-OEM: 81QE-13010
- Umvelisi: I-HELI Machinery Manufacturing Co., Ltd. (Uphawu: CQCTRACK)
- Udidi: Icandelo le-Heavy-Duty Undercarriage Component
1. Isishwankathelo soLawulo kunye nokuBekwa kweMveliso
Olu xwebhu luchaza iinkcukacha zobunjineli kunye nemvelaphi yokwenziwa kweHyundaiIndibano ye-81QE-13010 Track Idlery, iveliswe yi-HELI Machinery (CQCTRACK). Njengenxalenye ebalulekileyo yokuthwala umthwalo kunye noxinzelelo kwinkqubo ye-crawler undercarriage, le ndibano ye-idler yenzelwe iiprofayili zokusebenza ezifuna amandla ze-excavators ze-HYUNDAI zodidi lwe-8-130 ton. Isebenzisa ubuchule obukhethekileyo bokuvelisa i-idler undercarriage iminyaka engaphezu kwamashumi amabini, i-HELI inikezela ngendibano elinganayo ye-ODM/OEM ehlangabezana okanye idlula iinkcukacha zokusebenza zokuqala ngesayensi yezinto eziphucukileyo, umatshini wokuchwetheza ngokuchanekileyo, kunye nokuqinisekiswa komgangatho oqinileyo. Le ndibano ye-idler yenzelwe ukubonelela ngobomi benkonzo obugqwesileyo, ukuthembeka, kunye neendleko zizonke zobunini (TCO) kwizicelo ezinzima kubandakanya ukumba, ukwakha, kunye nokumba ngokubanzi.
2. I-Anatomy esebenzayo kunye nendima yeNkqubo ye-Track Idler
I-Track Idler, ebekwe ngaphambili kwisakhelo se-crawler ecaleni kwe-sprocket, yenza imisebenzi emithathu ephambili yoomatshini:
- Isikhokelo seNdlela kunye noLungelelaniso: Ikhokela ikhonkco lendlela, igcina ulungelelwaniso oluchanekileyo olusecaleni ngexesha lokuhamba kunye nokuqhuba ukuthintela ukuphuma kwesiporo.
- Uxinzelelo lweTrack: Njengenxalenye yenkqubo yokurhoxa noxinzelelo (ngesilinda yokulungisa), ithatha ukuyekelela kwitsheyini yetrekhi, iqinisekisa ukubandakanyeka kwepitch efanelekileyo kwi-sprocket kunye nokudibana okufanelekileyo komhlaba kwezihlangu zetrekhi.
- Ukuhanjiswa komthwalo: Ixhasa inxalenye yobunzima bomatshini kwaye ifunxa imithwalo yempembelelo phambili nangasemva evela kwimikhwa engalunganga yomhlaba.
I-81QE-13010 yindibano evaliweyo nethanjiswe ngethambiso, equka ivili elingasebenziyo, iibheringi/izikhonkwane zangaphakathi, umngxuma oqinileyo, izigqubuthelo zokuphela, kunye nenkqubo yokutywina enamanqanaba amaninzi, ehlanganiswe kwangaphambili ukuze itshintshelwe ngqo kwi-bolt-on.
3. Iinkcukacha zoBunjineli obuPhambili kunye noMveliso yiHELI (CQCTRACK)
Ifilosofi ye-HELI yokuvelisa i-81QE-13010 isekelwe ekuhlanganisweni ngokuthe nkqo kunye nohlalutyo lwendlela yokusilela, ukuqinisekisa ukuba inxalenye nganye engaphantsi ilungiselelwe ukuqina.
3.1 Ukukhethwa kwezinto kunye neMetallurgy
| Icandelo | Iinkcukacha zezinto | Isiqinisekiso soBunjineli |
|---|---|---|
| Umzimba wevili elingasebenziyo | Intsimbi yeManganese eneKhabhoni ephezulu engama-50Mn okanye engama-55Mn eyenziwe ngomatshini. | Ibonelela ngokulinganisela okufanelekileyo kokuqina okuphezulu kokuxhathisa ukuguguleka komphezulu kunye nokuqina okugqwesileyo kwe-core ukumelana nemithwalo ephindaphindwayo ngaphandle kokuqhekeka. |
| Umgodi | Intsimbi ye-Alloy 40Cr, igutyungelwe ngobuchule kwaye ifakwe i-chrome kwiindawo zokudibanisa isitywina. | Intsimbi ye-40Cr inika amandla okutsala angcono kunye nokumelana nokugoba. I-Chrome plating inciphisa ukungqubana kunye nokuguguleka kwe-glue kwimilebe yesitywina, into ebalulekileyo ekwandiseni ubomi besitywina. |
| Ukuxhoma / Ukuthwala | I-High-Density Sintered Bronze Bushing (Efakwe iOyile) okanye i-Tapered Roller Bearing (Esetyenziswa ngokukodwa). | I-bronze e-Sintered ibonelela ngokuzithambisa ngokwayo, ukuhambelana kwayo, kunye nokufunxwa kakuhle komthwalo we-shock. Ulwakhiwo lweebheringi lubonelela ngomthamo ophezulu womthwalo we-radial kwimijikelo ethile yomsebenzi. |
| Iindandatho zokunxiba zesitywina | Intsimbi Eqinisiweyo (HRC 55+). | Isebenza njengomphezulu ogugulekayo, ikhusela umzimba oyintloko ongasebenziyo kunye nomngxuma ekukrweleni, ngaloo ndlela yandisa ubomi bendibano iyonke. |
3.2 Iinkqubo ezibalulekileyo zokuvelisa
- Ukubumba: Ivili elingasebenziyo lixhotyiswe ngobushushu ukuze liphucule isakhiwo sentsimbi, nto leyo eyomeleza amandla alo oomatshini kunye nokumelana nokudinwa xa kuthelekiswa nezinye iindlela zokubumba.
- Unyango Lobushushu: I-irm yevili elingasebenziyo ifakwa kwi-induction hardening elawulwa yikhompyutha ukuze ifikelele kubunzima bomphezulu obuyi-56-60 HRC kunye nobunzulu becala elilawulwayo obuyi-8-12mm. Oku kulandelwa kukufudumala ukuze kuncitshiswe uxinzelelo kwaye kugcinwe ukuqina kwe-core (~35-40 HRC).
- Umatshini: Zonke iindawo ezibalulekileyo zigqityiwe kwiilathe ze-CNC kunye neegrinder. Imbobo ye-bushing/bearing, iindawo zokutywina, kunye neendawo zokufakela zibambeke kwi-tight tolerances (IT7-IT8) ukuqinisekisa ukuqina okugqibeleleyo kunye nokusebenza kwe-seal.
- Ukudibanisa kunye nokutywina: Ukudibanisa kwenziwa kwindawo ecocekileyo. Inkqubo yokutywina idla ngokuquka uyilo lwe-multi-labyrinth oludityaniswe ne-double-lip radial seal (NBR okanye FKM/Viton®) kunye neringi yokunxiba yesinyithi esintantayo. Le nkqubo yokuzikhusela kathathu ayibandakanyi udaka, isanti, namanzi ngelixa igcina igrisi.
4. Idatha yokusebenza kunye noQinisekiso loMgangatho
Inkqubo yomgangatho ye-HELI iqinisekisa ukuba yonke indibano ye-81QE-13010 inika ukusebenza okuzinzileyo nokuthembekileyo.
4.1 Izalathisi Zokusebenza Eziphambili (ii-KPI):
- Ukuphuma kwe-Radial: < 0.5 mm (kuqinisekisa ukusebenza kakuhle kwendlela kwaye kunciphisa ukungcangcazela).
- Uvavanyo lokuVuza kweSeal: Kuvavanywe uxinzelelo lomoya ukuqinisekisa ukuthembeka kweseal ngaphambi kokuthambisa.
- I-Rotational Torque: Iyahambelana kwaye ingaphakathi koluhlu oluchaziweyo, iqinisekisa ukuthwala/ukubeka i-bushing efanelekileyo kunye nokuthambisa.
- Uvavanyo loMthwalo oNgaguqukiyo: Lwenzelwe ukumelana namandla apheleleyo okubuya kwe-recoil yenkqubo yoxinzelelo kunye neempembelelo eziguqukayo.
4.2 Imigaqo yoQinisekiso loMgangatho:
- Ukuhlolwa kwezinto ezingenayo: Uhlalutyo lwe-Spectrographic lwekhemistri yentsimbi.
- Ukuhlolwa Kwangaphakathi Kwenkqubo: Ukuhlolwa kobukhulu emva kokusebenza kwezitshixo.
- Uhlolo lokugqibela: Ukuhlolwa kwe-100% yobukhulu obubalulekileyo, ukuqinisekiswa kobulukhuni, kunye nokugqitywa komphezulu.
- Uvavanyo: Iiyunithi zesampulu ezivela kwibhetshi nganye zifumana uvavanyo olude lokunyamezela ukujikeleza kunye novavanyo lokungcola kwetywina.
- Isiqinisekiso: Senziwe phantsi kwenkqubo yolawulo lomgangatho eqinisekisiweyo ye-ISO 9001:2015. Iziqinisekiso zezinto (iiMill Certs) ngokwe-EN 10204 3.1 ziyafumaneka.
5. Izikhokelo zoFakelo, uLondolozo kunye nokuHlangana
- Ukufakela: Soloko ulandela inkqubo yenkonzo ye-OEM (HYUNDAI) ngesandla.
- Vimba umatshini ngokukhuselekileyo uze ukhulule uxinzelelo lwengoma.
- Susa i-idler assembly endala, ubhale inani lee-shims zokulungisa uxinzelelo.
- Coca kakuhle izibiyeli zokufaka i-idler kwisakhelo sendlela.
- Faka i-HELI idler assembly entsha, usebenzise kwakhona i-shim pack echanekileyo ukuze ufezekise ulungelelwaniso lokuqala.
- Qhagamshela kwakhona isilinda yokuqinisa, phinda uqinise umzila ngokweemfuno, kwaye ujonge ukuba umqolo uyawa na.
- Ukugcinwa: Nangona indibano "ivaliwe ubomi bonke," kufuneka ihlolwe rhoqo (rhoqo emva kweeyure ezingama-250). Khangela:
- Ukuvuza kolwelo: Thambisa igrisi ejikeleze iziphelo zomngxuma.
- Ukunxiba Okungaqhelekanga: Ukunxiba okungalinganiyo kwirim okanye kwiiflanges ze-idler.
- Ukujikeleza Okungalawulekiyo: Isivila esiqinileyo okanye esingajikeleziyo.
- Ukuhambelana: I-81QE-13010 yenzelwe ukuthatha indawo ngqo yee-excavators ze-HYUNDAI R-series ezichaziweyo. Soloko uqinisekisa imodeli yomatshini kunye nenombolo ye-serial ngokuchasene nekhathalogu yezixhobo ze-OEM okanye uqhagamshelane neqela lentengiso lobuchwephesha le-HELI ukuze uqinisekise.
6. Ixabiso eliphakanyisiweyo kunye neCandelo loNikezelo
6.1 Ixabiso lilonke lobunini (TCO) Inzuzo:
Indibano ye-HELI (CQCTRACK) 81QE-13010 idler inika i-TCO engcono kakhulu xa ithelekiswa neenxalenye ze-aftermarket ezingezizo iingcali:
- Ubomi beNkonzo eyongeziweyo: Izixhobo zeprimiyamu kunye nokuqina okunzulu kuyalibazisa ukuguga, okwandisa amathuba okutshintshwa.
- Ixesha Lokungasebenzi Elinciphileyo: Ukuthembeka okuphezulu kunciphisa ukusilela okungacwangciswanga kunye nelahleko yemveliso enxulumene noko.
- Ukhuseleko lweCandelo: Isixhobo esiqinileyo esingasebenziyo sigcina ulungelelwaniso olufanelekileyo lwendlela kunye noxinzelelo, sikhusela izinto ezibizayo ezikufutshane ezifana neentambo zomkhondo kunye nee-sprockets ekugugulekeni ngokukhawuleza.
6.2 Ubonelelo oluvela kwi-HELI / CQCTRACK:
Njengomvelisi osebenza ngqo kumzi-mveliso, i-HELI ibonelela:
- Inkxaso yoBugcisa: Idatha yobunjineli kunye noncedo lwesicelo.
- Ii-Flexible Logistics: Iinketho ze-FOB, CIF, okanye i-DAP incoterms, kunye nokupakisha okuqhelekileyo kokuthumela ngaphandle.
- Ukulandeleka: Ukulandeleka kwebhetshi epheleleyo ukusuka kwizinto eziluhlaza ukuya kwizinto ezigqityiweyo.
Isikhanyeli: Le ngxelo yobunjineli yenzelwe iinjongo zolwazi. Iinkcukacha zingatshintsha ngenxa yokuphuculwa kwemveliso okuqhubekayo. Umsebenzisi wokugqibela unoxanduva lokuqinisekisa ukufaneleka kwale nxalenye kwisicelo sayo esithile kunye nomatshini.







