I-KOBELCO 24100N7039F3 24100N8642F2 72216674 SK450 SK460 SK480 SK520 I-Excavator Track Bottom Roller Assembly Izixhobo zokwakha ezinzima Umenzi wezixhobo ezingasetyenziswanga / HeLi cqctrack

Iprofayili yoBugcisa eBanzi: I-KOBELCO 24100N7039F3 / 24100N8642F2 / 72216674 Iindibano zeeRoller zeTrack Bottom ze-SK450 / SK460 / SK480 / SK520

Umenzi: HELI (Uphawu: CQCTRACK) – Ingcali yeZixhobo zoKwakha eziSebenzayo

Umhla wokupapashwa: 2024
Abaphulaphuli ekujoliswe kubo: Abaphathi beenqanawa, iingcali zokuthenga, abathengisi bezixhobo ezinzima, iinjineli zokulungisa
Amagama angundoqo: I-KOBELCO Track Roller, i-SK450 Bottom Roller, iinxalenye ze-SK460 Undercarriage, i-SK480 Track Roller Assy, i-SK520 Carrier Roller,24100N7039F3, 24100N8642F2, 72216674, Iinxalenye zeChassis ze-Excavator, i-HELI CQCTRACK, Isithuthi esiphantsi esinzima, Umenzi we-ODM, Iinxalenye ze-Mining Excavator.

1. Isishwankathelo soLawulo: Indima ebalulekileyo yeNdibano yeRoller esezantsi

I-track bottom roller assembly (ekwaziwa ngokuba yi-track carrier roller okanye i-lower roller) yinxalenye esisiseko yayo nayiphi na inkqubo ye-crawler excavator’s undercarriage system. Zibekwe ezantsi kwisakhelo se-track, ezi ndibano zithwala ubunzima obupheleleyo obungaguqukiyo nobutshintshayo bomatshini ngexesha lokusebenza, ukuhamba, kunye nokumba. Kwizicelo zokwakha ezinzima kunye nokwemba, ukungaphumeleli kwe-bottom roller enye kunokukhokelela ekuphazamisekeni kwe-track, ixesha elide lokungasebenzi, kunye nokuwohloka okukhawulezileyo kwe-track chain kunye ne-sprocket.

I-HELI (CQCTRACK) igxile ekuvelisweni ngokuchanekileyo kwezi zinto zibalulekileyo. Le nkcazo ichaza iindibano ze-roller bottom roller ezihambelana ne-KOBELCO—ngokukodwa ezibhekisa kwiinombolo ze-OEM part numbers 24100N7039F3, 24100N8642F2, kunye ne-72216674—eyenzelwe uthotho lwe-KOBELCO SK450, SK460, SK480, kunye ne-SK520 large excavator series. Njengomvelisi wemithombo ethe ngqo, i-HELI ibonelela ngezixhobo ezincedisayo ezihlangabezana okanye ezidlula iinkcukacha ze-OEM, ukuqinisekisa ukuthembeka kwesakhiwo kunye nobude bexesha kwiindawo zomsebenzi ezifuna kakhulu ehlabathini.

2. Ukuchongwa kweMveliso kunye nokuhambelana koomatshini

Ukuqinisekisa ukuba ubungakanani kunye nokulingana komthwalo ngokuchanekileyo kubaluleke kakhulu kwiinkqubo zezithuthi ezingaphantsi kwesithuthi. Ezi zixhobo zilandelayo zenzelwe ukuba zibe ziiyunithi zokutshintsha ngokuthe ngqo kwiimodeli ezithile zeKOBELCO.

2.1 Iinombolo zeCandelo leeReferensi

• 24100N7039F3: Indibano eqhelekileyo yerola esezantsi enomthwalo onzima.
• 24100N8642F2: Iinkcukacha ezahlukeneyo, ezihlala zibonisa ubuchwepheshe bokutywina obuphuculweyo kwiindawo ezimanzi okanye ezirhabaxa.
• 72216674: Inombolo yesalathiso ye-OEM eyahlukileyo, enokutshintshiselana ngokupheleleyo nengasentla.

2.2 Iimodeli zoMatshini oThagethiweyo

Ezi zixhobo zenzelwe ngokukodwa ukulingana nezi modeli zilandelayo ze-KOBELCO crawler excavator:

• I-KOBELCO SK450
• I-KOBELCO SK460
• I-KOBELCO SK480
• I-KOBELCO SK520

Qaphela: Ngenxa yokwahluka kochungechunge (umz., SK460 LC, SK480 LC), ukuqinisekiswa kwegeyiji yethrekhi, ububanzi berola, kunye neepateni zebholithi zokufakelwa ngokuchasene nenombolo yothotho lomatshini kuyacetyiswa.

3. Ubunjineli boBugcisa kunye neempawu zoYilo oluSebenzayo

Ifilosofi yokuvelisa ye-HELI yezi roller ze-KOBELCO igxile kwiimfundiso ezintathu eziphambili: Ukumelana nokuNgxamiseka, ukuFunxwa yiMpembelelo, kunye nokuKhutshwa koNgcoliseko. Indibano nganye ngumsebenzi wobugcisa wobunjineli besinyithi, owenzelwe imisebenzi yokumba kunye neyemigodi.

3.1 Ukwakhiwa kweMetallurgical kunye noNyango lobushushu

• Izinto eziluhlaza: Umzimba werola wenziwe ngentsimbi ye-alloy enekhabhoni ephezulu (efana ne-50Mn okanye i-40Cr), ekhethwe ngenxa yokuqina kwayo okuphezulu kunye nokuqina.
• Inkqubo Yokuqinisa Ukufakelwa: Indlela yokugijima yangaphandle (i-tread) kunye nomphezulu we-flange zidlula kwinkqubo yokuqinisa ukufakelwa okuphakathi.
  • Ukuqina Komphezulu: Ifumana i-HRC 55-62 eqinileyo kumphezulu ogugileyo. Oku kudala "iqokobhe" elimelana nokukrazuka okuvela kwiibhuthi zethrekhi.
  • Ukuqina Kwentloko: Umbindi werola ugcina ubunzima obuphantsi (HRC 32-40), nto leyo egcina ukuguguleka. Oku kuvumela irola ukuba ifunxe imithwalo enzima yokukhwankqiswa ngaphandle kokuqhekeka okanye ukuqhekeka.
• Ukunyaniseka kweShaft: Ishaft yokufaka yenziwe ngentsimbi eqine kakhulu, egayiweyo ngocoselelo, kwaye idla ngokusetyenziswa kunyango lokulwa nokugqwala ukuthintela ukubambelela ngaphakathi kwisakhelo somzila.

3.2 Inkqubo yokuthwala umthwalo

Inkqubo yokuthwala yangaphakathi yeyona nto iphambili kwindibano yeroller. I-HELI isebenzisa iibheringi zeroller ezixineneyo ezinobunzima obukhulu.

• Ukuhanjiswa koMthwalo: Iibheringi zerola ezithambileyo zikhethwa ngokukodwa ngenxa yokukwazi kwazo ukusingatha imithwalo edibeneyo yeradial (ubunzima) kunye ne-axial (ukutyhala) eveliswa ngexesha lokujika nokusebenza kwiindawo ezithe tyaba.
• Ukunyamezela Ukulayisha Ngaphambi Komthwalo: Iibheringi zihlanganiswa ngokuseta okuchanekileyo kokulayisha kwangaphambili ukuze kuthintelwe ukuvuleka kwangaphakathi phantsi komthwalo, kuncitshiswe ukungcangcazela kwaye kuthintelwe imithwalo yokothuka ekonakaliseni izinto eziqengqelekayo.

3.3 Iteknoloji yokutywina ephucukileyo "yoKhuseleko oluThathu"

Ukusilela kwetywina yeyona nto iphambili ebangela ukungaphumeleli kwerola esezantsi. I-HELI isebenzisa inkqubo yokutywina enamanqanaba amaninzi eyenzelwe ngokukodwa iimeko zokusebenza ezinzima ze-KOBELCO:

1. Indandatho Engaphandle Edadayo / Isikhuselo Sothuli: Indandatho yentsimbi eqinileyo idala ujongano oluqinileyo lwe-labyrinth, ithintela inkunkuma enkulu (amatye, udaka) kwaye ithintele umonakalo womzimba kwisitywina sokuqala.
2. I-Multi-Lip Nitrile (NBR) Seal: I-primary sealing lip igcina unxibelelwano oluqhubekayo ne-rotary shaft, nto leyo enika umqobo wokugqibela nxamnye namasuntswana amancinci.
3. Igumbi lokuGcoba iLabyrinth: Indlela eyakhiwe ngokuchanekileyo egcwele igrisi ye-lithium-complex enobushushu obuphezulu, uxinzelelo olugqithisileyo (EP). Eli gumbi lisebenza "njengendawo ye-buffer" - naluphi na ungcoliseko oludlula isangqa sangaphandle lubanjwa kule grisi, luyithomalalise ngaphambi kokuba ifikelele kumngxuma wokuthwala.

4. Iprofayili yoMvelisi: HELI (CQCTRACK) – Umthombo oDibeneyo ngokuthe nkqo

Njengomvelisi we-ODM/OEM oqeqeshiweyo oseQuanzhou, eTshayina, i-HELI (ebizwa ngokuba yiI-CQCTRACK) yahlula kubarhwebi abalula ngokudibanisa ngokuthe nkqo kunye nolawulo oluqinileyo lomgangatho.

4.1 Amandla eMveliso yangaphakathi

Ngokungafaniyo nabathengisi abaninzi abathengisa izinto ngaphandle, i-HELI ilawula lonke uthotho lokuvelisa:

• Ukwakha kunye nokuphosa: Izinto eziluhlaza zicutshungulwa ngaphakathi ukuqinisekisa ukuba ukuhamba kweenkozo kuyasebenza kakuhle ukuze kubekho amandla aphezulu.
• Umatshini we-CNC: Iilathe ezilawulwa yikhompyutha kunye namaziko oomatshini aqinisekisa ukuba ubukhulu obubalulekileyo (ububanzi bebhore, ububanzi, iprofayili yeflange) buhambelana nemizobo ye-KOBELCO ngaphakathi kwee-microns.
• Unyango lobushushu: Iziko lomlilo eliyimpahla kunye nemigca yokungenisa ivumela ulawulo oluchanekileyo kubunzulu becala, kususa umngcipheko womphezulu obhityileyo noqinileyo.

4.2 Inkqubo yoLawulo loMgangatho

• Isiqinisekiso: Imisebenzi iyahambelana nemigangatho ye-ISO 9001:2015.
• Ukulandeleka: Ibhetshi nganye yezinto ihlalutywa ngokwe-spectral ukuqinisekisa ukwakheka kweekhemikhali. Iirekhodi zonyango lobushushu ziyagcinwa ukuze zilandeleke ngokupheleleyo.
• IiProtocols zoVavanyo: Iindibano ezigqityiweyo zijongwa ngokungqongqo:
  • Ukuhlolwa koBume: Ukusebenzisa iiCoordinate Measuring Machines (CMM).
  • Uvavanyo loBulukhuni: Uvavanyo lweRockwell kwi-tread kunye ne-core.
  • Uvavanyo lweTorque ejikelezayo: Ukuqinisekisa ukuba i-roller evaliweyo ijikeleza kakuhle ngaphandle kokunyakaza kwebhereyitha "engacacanga".
  • Uvavanyo Lokusebenza Kakuhle Kwesitywina: Uvavanyo loxinzelelo ukuqinisekisa ukuthembeka kwenkqubo yokutywina.

5. Ukwenziwa ngcono kokusetyenziswa, ukugcinwa, kunye nokuphuculwa koBomi beNkonzo

5.1 Ukufaneleka Kwendawo Yokusebenza

Ezi roller ze-KOBELCO ezisezantsi zenzelwe oku kulandelayo:

• Ukumba kunye nokumba: Ukumelana okunamandla okukhusela umonakalo obangelwa lilitye.
• Ulwakhiwo Olunzima: Ukunyamezela imijikelo yomsebenzi eqhubekayo.
• Ukudilizwa kunye nokuphathwa kwezinto ezilahliweyo: Ukhuseleko lokutywina kwinkunkuma yesinyithi kunye nothuli olucolekileyo.

5.2 Iindlela ezilungileyo zokufaka

Ukuze kuphuculwe ubomi be-24100N7039F3 kunye ne-24100N8642F2 assemblies:

1. Ukuhlolwa kweNkqubo: Ngaphambi kokufaka iirola ezintsha, hlola ikhonkco lendlela ukuze ubone ukuba azigugi kakhulu na. Ikhonkco “eligobileyo” okanye eloluliweyo liya kudala iindawo zoxinzelelo ezingaqhelekanga kwiirola ezintsha, nto leyo ekhokelela ekugugisweni kweflange ngaphambi kwexesha.
2. Iinkcukacha zeTorque: Landela ngokungqongqo iinkcukacha ze-torque zokuqala ze-KOBELCO kwiibholithi zokufaka. Ukuthomalalisa ngaphantsi kwe-torque kunokubangela intshukumo kunye nokuguguleka kwiindlebe zokufaka; ukuthomalalisa ngaphezulu kwe-torque kunokugqwetha ifreyimu yeroller okanye kwaphule iibholithi.
3. Ixesha Lokuphumla: Jonga iirola ezintsha kwiiyure zokuqala ezili-10-20 zokusebenza. Jonga ukuba akukho kuveliswa kobushushu okungaqhelekanga (okubonisa ukutsalwa kweebheringi) okanye ukuvuza kwetywina.

5.3 Ulawulo loMjikelo woBomi

• Imida Yokunxiba: Linganisa rhoqo ububanzi bangaphandle (OD) berola. Kufuneka ukutshintshwa rhoqo xa i-OD iphela nge-5-10mm, okanye xa ubukhulu beflange buncitshisiwe ukuya kwinqanaba apho ingasakwazi ukukhokela ityathanga ngokufanelekileyo.
• Ulondolozo Lokuthintela: Kwiimatshini ezisebenza kwisanti okanye emanzini arhabaxa, cinga ngokuzihlamba nokuzithambisa kwakhona ukuba uyilo lwerola luquka igrisi. Kwiiyunithi "ezitywiniweyo ubomi bonke", ukujonga umonakalo wesitywino kubalulekile.

6. Ukwenziwa ngokwezifiso kunye neZisombululo zeCandelo loNikezelo lweHlabathi

I-HELI (CQCTRACK)ayisebenzi nje kuphela njengomthengisi kodwa njengeqabane lophuhliso kwimizi-mveliso yezixhobo ezinzima.

6.1 Iinkonzo ze-ODM / zoBunjineli obuSetyenzisiweyo

• Ukuphindaphinda kweSampuli: Abathengi banokuthumela iisampulu zokuqala okanye iindawo ezigugileyo ukuze kuhlalutywe ngesinyithi kunye nobunjineli obubuyela umva ukuze kwenziwe izinto ezihambelana ngokuchanekileyo.
• Uhlengahlengiso loYilo: Iqela le-R&D le-HELI lingayitshintsha imilo ekhoyo ye-KOBELCO ukuze ifake iibheringi ezinkulu, iiprofayili zesitywino eziphuculweyo, okanye amanqanaba ezinto ezahlukeneyo kwizicelo ezithile ezinzima kakhulu.
• Ukubhala Iileyibhile Zabucala: I-HELI inikezela ngokwenziwa kweeleyibhile ezimhlophe, ivumela abasasazi ukuba bathengise ezi roller zikumgangatho ophezulu phantsi kwamagama eempawu zabo.

6.2 Uthutho kunye nokuthunyelwa kwamanye amazwe

Ikwindawo efanelekileyo kwiPhondo laseFujian, indawo ephambili yemizi-mveliso kunye nezibuko, i-HELI iqinisekisa uthutho olusebenzayo lwehlabathi. Banikezela nge-Incoterms eguquguqukayo (i-FOB, i-CIF, i-DAP) kwaye babonelela ngamaxwebhu apheleleyo okuthumela kwamanye amazwe ukuze kube lula ukususwa kwerhafu kwihlabathi liphela.

7. Isiphelo: Ukhetho oluCwangcisiweyo lokuthembeka kwesithuthi esingaphantsi kwesithuthi

Ii-KOBELCO excavator track bottom roller assemblies (24100N7039F3, 24100N8642F2, 72216674) ezivela kwi-HELI (CQCTRACK) zimele ukudibana kobunjineli obuqinileyo kunye nokugqwesa kwemveliso. Ngokugxila kwiindawo ezibalulekileyo zokusilela—ubulukhuni bomphezulu, umthamo wokuthwala, kunye nokukhutshwa kongcoliseko—i-HELI inika imveliso eqinisekisa ukuba oomatshini be-KOBELCO SK450, SK460, SK480, kunye ne-SK520 bagcina ixesha eliphezulu lokusebenza kunye nemveliso.

Kubaphathi bokuthenga kunye nabanini bezixhobo, ukufumana ngqo kwi-HELI kunika inzuzo eyahlukileyo: Umgangatho we-OEM kumaxabiso athengiswa ngqo kwifektri, exhaswa bubuchule bobuchwephesha bomvelisi ozinikeleyo wezithuthi ezingaphantsi kwesithuthi.

Nxibelelana ne-HELI (CQCTRACK) ukuze ufumane iinkcukacha ezineenkcukacha, imizobo, okanye uxoxe ngeemfuno zakho zesithuthi esinzima esingaphantsi kwesithuthi.