I-SANY SY600/SY650 Drive Wheel/Final Drive Sprocket Assembly (P/N: SSY005661438)

Iinkcukacha zobuchwephesha: I-SANY SY600/SY650 Drive Wheel/Final Drive Sprocket Assembly (P/N: SSY005661438)

Isishwankathelo: Olu xwebhu lubonelela ngohlalutyo oluneenkcukacha zobunjineli beI-Drive Wheel/Final Drive Sprocket Assembly (P/N: SSY005661438)kwi-SANY SY600 kunye ne-SY650 ezinkulu ze-hydraulic excavators. Eli candelo yindawo ebalulekileyo yokudlulisa amandla kwinkqubo yomatshini ongaphantsi kwesithuthi, enoxanduva lokuguqula amandla okujikeleza aphezulu abe yi-linear traction. Olu shwankathelo lugubungela indima yalo yokusebenza, uyilo oludibeneyo, isayensi yezinto eziphathekayo, izinto eziqwalaselwayo kwimveliso, kunye nokuhambelana komatshini.

1. Indima yoMsebenzi kunye nokuHlanganisa inkqubo

I-Final Drive Sprocket Assembly yinxalenye ebalulekileyo kwi-drivetrain ye-crawler excavator. Umsebenzi wayo uphindwe kabini:

1. Ukuhanjiswa kwamandla: Kusebenza njengesigaba sokugqibela sokunciphisa igiya, sifumana i-torque enkulu kwi-planetary gearset ngaphakathi kwi-final drive motor.
2. Ukuveliswa Kokutsala: Isebenzisana ngokuthe ngqo nee-bushings ze-track chain (ii-pins), iguqula i-rotary output ibe yi-linear motion eqhuba yonke i-machine.

Le ndibano isebenza phantsi kweemeko ezinzima kakhulu, iphantsi kwemithwalo enzima kakhulu, uxinzelelo oluphezulu lwe-radial kunye ne-axial, kunye nokuguguleka okungapheliyo okuvela kwi-track bushing.

2. Uyilo lweCandelo kunye neTopology yoBunjineli

Ngokungafaniyo nee-sprockets ezihlukaniswe ngokwezigaba ezisetyenziswa kwii-bulldozers ezithile, igama elithi "Drive Wheel/Final Drive Sprocket Assembly" kolu setyenziso lwe-SANY lidla ngokubonisa uyilo oluyi-unibody (inxalenye enye) oluyinxalenye ye-drive output hub yokugqibela.

Iimpawu eziphambili zolu yilo ziquka:

• Ihabhu edibeneyo kunye neSprocket: Amazinyo esprocket kunye neflange/ihabhu yokufakela zihlala zenziwe njengeyunithi enye, edibeneyo. Olu yilo luphucula ukuqina kwesakhiwo kwaye luqinisekisa ukuqina okugqibeleleyo, okubaluleke kakhulu ekudlulisweni kwamandla okugudileyo kunye nokunciphisa ukungcangcazela.
• Amazinyo e-Precision Sprocket: Amazinyo asebenza nge-involute ethile okanye i-modified profile ukuqinisekisa ukubandakanyeka ngokugqibeleleyo kwi-track chain bushings. I-tooth pitch, i-flank angle, kunye ne-root radius zibalwa ngokuchanekileyo ukuze:
  • Yandisa indawo yoqhagamshelwano kunye nokusasazwa komthwalo.
  • Nciphisa ukugxila kuxinzelelo kwaye uthintele ukungaphumeleli kokudinwa kwamazinyo ngaphambi kwexesha.
  • Qinisekisa ukuba unxibelelwano luhamba kakuhle kwaye akukho ngxaki ukuze kuncitshiswe imithwalo yempembelelo kunye nengxolo.
• Ujongano Lokufakelwa: Le ndibano inesangqa somqhubi kunye nebholiti esicwangciswe ngokuchanekileyo esidibana ngqo neflange yokugqibela ye-drive output. Le interface yenzelwe ukuhambisa i-torque epheleleyo yomatshini ngaphandle kokutyibilika okanye ukubola okukhulu.

3. Imigaqo-nkqubo yeSayensi yezinto eziphathekayo kunye noMveliso

Ukuthembeka kwale ndibano kuxhomekeka ekukhetheni izinto eziphambili kunye neenkqubo zokuvelisa ezingqongqo.

• Iinkcukacha zezinto: Le nxalenye idla ngokwenziwa ngentsimbi enamandla aphezulu, e-low-alloy (HSLA) efana ne-AISI 4140 okanye i-4340. Olu khetho lubonelela ngolungelelwano oluhle kakhulu lokuqina kwe-core (ukumelana nemithwalo yokutshaja) kunye nokuqina.
• Inkqubo Yonyango Lobushushu: Unyango lobushushu olunezigaba ezininzi lubalulekile ekusebenzeni kakuhle:
  1. Ukuqina Ngokusebenzisa: Lonke eli candelo liyaqiniswa ukuze kufezekiswe ulwakhiwo oluqinileyo noluqinileyo lwesiseko, olubonelela ngokumelana nokuqhekeka kunye nokungaphumeleli okukhulu.
  2. Ukuqina Komphezulu Okhethiweyo (Ukuqina Kokufakelwa): Amazinyo asemacaleni nakwiingcambu aphantsi kwenkqubo yokuqina kokufakelwa. Oku kudala imeko enzulu, eqinileyo kakhulu (ngesiqhelo eyi-55-65 HRC) engagugiyo kwiindawo zokusebenza ngelixa igcina umongo oqinileyo, othambileyo. Le nkcazo yokuqina kabini ibalulekile ekumelaneni nokuguga okurhabaxa okuvela kwi-track bushing.
• Umatshini Wokulungisa Ngokucokisekileyo: Emva kokubumba nokulungisa ubushushu, zonke iindawo ezibalulekileyo—kuquka imbobo yokufakela, imingxunya yebholiti, ububanzi bepiloti, kunye neeprofayili zamazinyo—zigqitywa kusetyenziswa umatshini wokulungisa we-CNC (Computer Numerical Control). Oku kuqinisekisa ukunamathela ngokungqongqo kubungakanani bokumelana kunye nokuchaneka kwejometri ukuze kulingane kwaye kusebenze ngokugqibeleleyo.

4. Ukuhambelana kunye nokusetyenziswa

Igama elithi "SY600/SY650" liqinisekisa ukutshintshwa ngokuthe ngqo kwendibano phakathi kwezi modeli zimbini ezinkulu ze-SANY excavator. Oku kuhambelana kusekelwe kuyilo lokugqibela lokuqhuba kunye neenkcukacha zesithuthi esingaphantsi kwesithuthi, okwenza kube lula ukuba kubekho uluhlu lwezinto ezisetyenziswa ngabanini bezixhobo kunye namaziko eenkonzo asebenzisa uluhlu oluxubileyo lwezi modeli.

5. Uhlalutyo lweNdlela yokuGqala kunye noKuhluleka

Njengento yokuguguleka, ubomi be-sprocket buqhagamshelwe ngqo kwimeko ye-track chain. I-track chain egugulekileyo (enee-bushings ezincinci) ayisayi kuphinda idibane ngokuchanekileyo namazinyo e-sprocket, nto leyo ekhokelela kwimeko eyaziwa ngokuba yi-"point loading." Oku kukhawulezisa ukuguguleka kwamazinyo e-sprocket, nto leyo ebangela ukuba iprofayili ye-hooked okanye "shark fin" ikhawulezise ngakumbi ukutshatyalaliswa kwenkqubo yonke ye-undercarriage. Ke ngoko, ukutshintshwa kwe-sprocket assembly ngexesha elifanelekileyo kunye nokuhlolwa kwe-track chain kubalulekile ekuthinteleni umonakalo obizayo kwi-drive yokugqibela ngokwayo.

Isiphelo

I-SANY SSY005661438 Drive Wheel/Final Drive Sprocket Assembly yi-component eyenziwe ngokuchanekileyo, ebaluleke kakhulu kumsebenzi. Uyilo lwayo oluqinileyo lwe-unibody, olwenziwe ngentsimbi ye-alloy enamandla aphezulu kwaye luphantsi kwenkqubo yonyango lobushushu oluphezulu kunye noomatshini, lwenzelwe ukubonelela ngokuqina okuphezulu, ukusebenza kakuhle kokudlulisa umbane, kunye nobomi benkonzo phantsi kweemeko zokusebenza ezinzima kakhulu. Ukusetyenziswa ngokufanelekileyo kwiimodeli ze-excavator ze-SANY SY600 kunye ne-SY650 ezihambelanayo kuqinisekisa ukusebenza kakuhle komatshini kunye nemveliso, okwenza kube yinxalenye ebalulekileyo yokugcina ukuthembeka kwenkqubo ye-drivetrain ye-excavator.