I-SDLG E6650 Front Idler Assembly | I-CQCTRACK-OEM & ODM I-excavator enzima Iinxalenye ze-Undercarriage Umenzi kunye nomzi-mveliso

IIndibano ye-SDLG E6650 Track Front Idlerlicandelo elibalulekileyo nelibalulekileyo kwinkqubo yokuthutha ngaphantsi kwesithuthi somgxobhozo we-SDLG E6650. Le ndibano ithile yenziwe yi-CQCTRACK, umvelisi odumileyo wezixhobo zokuthutha ngaphantsi kwesithuthi emva kwemarike. Njenge-"front idler," ibekwe kwisiphelo sangaphambili sesakhelo somzila, ecaleni kwe-sprocket, kwaye isebenza imisebenzi emininzi ebalulekileyo yoomatshini:

• Isikhokelo seNdlela kunye noLungelelaniso: Ibonelela ngomphezulu ochanekileyo noqinileyo wokubaleka kwitsheyini yendlela, ikhokela indlela yokubuyela kwendlela kwaye iqinisekisa ulungelelwaniso olufanelekileyo njengoko ingena kwi-sprocket kwaye ihamba phezu kwee-carrier kunye nee-bottom roller.
• Uhlengahlengiso loxinzelelo lwendlela: I-idler yangaphambili ayilungiswanga; ifakelwe kwindlela yokutyibilika okanye yejoko enokulungiswa phambili okanye ngasemva. Olu tshintsho lubalulekile ekumiseni i-track sag echanekileyo, ebalulekileyo ekusebenzeni kakuhle, ukuthintela ukuphuma kwesitimela, kunye nokunciphisa ukuguguleka kwezinye izinto ezingaphantsi kwesithuthi.
• Ukusasazwa koMthwalo kunye nokuFunxwa kweMpembelelo: Kunceda ukufunxa nokusasaza imithwalo yokuqala yempembelelo xa ikhonkco lomzila lidibana nomhlaba, ingakumbi xa umatshini udlula phezu kwemiqobo.

2.Ulwakhiwo oluneenkcukacha lweMechanical kunye nokwahlulwahlulwa kweeCandelo

Le ndibano yiyunithi eqatywe kwangaphambili, etywiniweyo, kwaye engenakulungiseka eyenzelwe ukutshintshwa ngokuthe ngqo. Ulwakhiwo lwayo oluqinileyo luqulathe ezi nkqubo zilandelayo ezidityanisiweyo:

2.1.Ivili Elingasebenziyo

• Izinto: Zenziwe ngentsimbi enamandla aphezulu, engenamlobo ungaphezulu (umz., i-Q345B okanye elinganayo) kwisiseko, apho umphezulu obalekayo uhlala uqinisiwe.
• Inkqubo Yokuvelisa: "I-tread" yangaphandle ejikelezayo edibana neekhonkco ze-track chain yenziwe ngomatshini ochanekileyo. Ukuze ihlale ixesha elide, ihlala iqiniswa okanye iqiniswe ilangabi ukuze kufikelelwe ubunzima bomphezulu obuyi-50-55 HRC. Oku kudala umaleko onganyangekiyo omelana nokugqwala rhoqo okuvela kwii-bushings ze-track chain.
• Uphawu loYilo: I-idler inee-flanges zesikhokelo ezicwangciswe ngokuchanekileyo kumacala omabini. Ezi flanges zibalulekile ekuthinteleni ii-bushings ze-track chain kunye nokuthintela ukuphuma kwe-lateral.

2.2. Inkqubo yeCentral Hub kunye neBearing

• Uhlobo lweeBheri: Indlela yokujikeleza engundoqo ixhomekeke kwiseti yeeBheri zeRoller eziTapered ezinkulu. Olu hlobo lweebheri lukhethwa ngenxa yokukwazi kwalo okungaqhelekanga ukumelana nemithwalo ebalulekileyo yeradial edibeneyo (ukusuka kubunzima bomatshini kumzila) kunye nemithwalo ye-axial (thrust) eveliswa ngexesha lokujika kwe-excavator kunye nokusebenza kwe-side-slope.
• Ukufakelwa kweeBearing: Iibearing zilungisiwe kwangaphambili, zithanjiswe nge-lubricated, kwaye zicinezelwe kwi-central hub ye-idler, ejikeleza i-Idler Shaft engashukumiyo (Spindle).

2.3. I-Spindle engashukumiyo (iShaft)

• Izinto: Zenziwe ngentsimbi ye-alloy eqine kakhulu (umz., 42CrMo), zinyangwa ngobushushu (zicinyiwe kwaye ziqiniswe) ukuze zifumane amandla aphezulu okuvelisa kunye nokumelana nokudinwa.
• Umsebenzi: Le yi-core engajikeleziyo yendibano. Yi-shaft eqinileyo okanye engenanto edlula embindini we-idler kunye neebheringi. Iziphelo ze-spindle zenziwe ngezixhobo ezithile (ezifana neeflethi, imisonto, okanye ububanzi obugudileyo) ezenzelwe ukudibana ngokukhuselekileyo ne-track adjustment joke kunye ne-sleeve kwisakhelo se-track ye-excavator.

2.4. Inkqubo yokutywina ye-Multi-Labyrinth ePhambili
Ixesha elide lomlindi lixhomekeke kakhulu ekusebenzeni kakuhle kwetywina lakhe, elithintela ukuvuza kwe-lubricant kunye nokungena kongcoliseko.

• Itywina Eliphambili: Itywina Lemilebe Eliyi-Radial elenziwe ngerabha ye-nitrile ene-hydrogenated (HNBR) ukuze likwazi ukumelana nobushushu, ukukrala, kunye ne-oxidation. Eli tywina lisebenza ngokuchasene nesixhobo sokuhlamba esiqinileyo nesigutyungelweyo.
• I-Seal Yesibini / Umlomo Wothuli: I-assistant lip ejonge ngaphandle, edla ngokubizwa ngokuba yi-excluder lip, eyenzelwe ukukhuhla udaka, udongwe, kunye nezinye izinto ezingcolisayo ngaphambi kokuba zingene kwi-primary seal.
• Indlela yeLabyrinth: Indlu yesitywini idla ngokuquka indlela yelabyrinth entsonkothileyo egcwele amafutha. Oku kudala umqobo onzima kakhulu ukuba amasuntswana amancinci arhabaxa (njengothuli lwesilika) angene.
• Ukhetho lweSitywino soBuso obuTyatyayo: Kwizicelo ezisebenza nzima kakhulu, i-CQCTRACK ingaxhobisa le ndibano ngeSitywino soBuso obuTyatyayo boMechanical, esineendandatho ezimbini zentsimbi ezicociweyo neziqinileyo ezidityaniswe yi-O-rings, ezibonelela ngeyona nqanaba liphezulu lokuqina kokutywina kwiimeko ezinodaka nezirhabaxa.

2.5. Ukuthambisa Ngaphakathi

• Uhlobo: Umngxuma wangaphakathi ugcwele i-high-viscosity, extreme-pressure (EP) Lithium Complex Grease equlathe iMolybdenum Disulfide (MoS2). Le grisi yenzelwe ukugcina ifilimu ekhuselayo phantsi kwemithwalo enzima yoxinzelelo kunye nobushushu obubanzi.
• Injongo: Ukubonelela nge-lubrication eqhubekayo kwiibheringi ze-roller ezithambileyo, ukunciphisa ukungqubana, ukuphelisa ubushushu bokusebenza, kunye nokuthintela ukugqwala kwangaphakathi.

2.6. Izigqubuthelo zokuphela kunye nezigcina izinto

• Izinto eziphathekayo: Intsimbi ecinezelweyo okanye intsimbi yekhabhoni eyosiweyo ngomatshini.
• Umsebenzi: Ezi zigqubuthelo zitshixelwe okanye zibotshelelwe emacaleni evili elingasebenziyo. Zinceda:
  • Vala kwaye ukhusele iindibano zangaphakathi kunye neentsimbi zokutywina kumonakalo wangaphandle.
  • Nika isakhiwo esiqinileyo sokugcina izitywini zisendaweni yazo.
  • Ihlala isebenza njengomphezulu wokufakelwa kwezinto zangaphandle zenkqubo yokutywina.

3. Amanqaku Okusebenza Okubalulekileyo Nokuhambelana

• Ukutshintshiselana kwe-OEM: Le ndibano ye-CQCTRACK yenzelwe ukuba ithathe indawo yenxalenye yokuqala ye-SDLG, ihambelana nayo yonke imilinganiselo ebalulekileyo, iindawo zokufakelwa, kunye neenkcukacha zokusebenza.
• Ukunyaniseka kwezinto: Njengengcali ye-aftermarket, i-CQCTRACK isebenzisa iinkqubo ze-metallurgy kunye ne-manufacturing (i-forging, i-heat treatment, i-machining echanekileyo) ezihlangabezana okanye ezidlula imigangatho ye-OEM yokuqina kunye nokumelana nokuguguleka.
• Iimpawu zokusilela: Iimpawu eziqhelekileyo ze-idler engaphambili engasebenzi kakuhle ziquka ukujijeka kakhulu ecaleni, ukujikeleza okunzima, ukuvuza kwegrisi okubonakalayo okuvela kwizitywini, iipatheni zokuguguleka okungaqhelekanga kwi-tread okanye ii-flanges ze-idler, kunye nokungakwazi ukugcina uxinzelelo olufanelekileyo lwendlela.

4. Isiphelo

 Indibano yeCQCTRACK's Front IdlerI-SDLG E6650 yicandelo elinoyilo oluchanekileyo, elinomthwalo onzima obalulekileyo ekusebenzeni okuthembekileyo nokusebenza kakuhle kwenkqubo yomzila womgxobhozo. Ukwakhiwa kwayo okuqinileyo—enevili eliqinileyo elingasebenziyo, inkqubo yokuthwala iirola ezithambileyo ezinomthamo ophezulu, i-spindle yentsimbi engashukumiyo, kunye nendlela yokutywina enezigaba ezininzi ephucukileyo—iqinisekisa ubomi benkonzo ende kunye nokusebenza okuthembekileyo kwiindawo ezifuna kakhulu ukufuduka komhlaba kunye nokwakhiwa. Ukufakelwa ngokufanelekileyo, kubandakanya ukulungiswa ngokuchanekileyo koxinzelelo lomzila, kubaluleke kakhulu ekwandiseni ubomi bokusebenza kwesi sixhobo sibalulekileyo sokuhambisa ngaphantsi kwesithuthi.