I-XCMG 414101929 XE800 Track Bottom Roller Assy/Isixhobo esinzima sokukhasa/ithrekhi/i-chassis component source factory&manufacturer-cqctrack(HELI)

Indibano yeTrack Bottom Roller yeI-XCMG XE800licandelo eliyilwe ngobuchule obuphezulu elisebenza ngokuthe ngqo lichaphazela uzinzo loomatshini, ukusebenza kakuhle kohambo, kunye neendleko zokusebenza zizonke.I-CQCTrackBazinzisile ubuchule babo bokuvelisa ezi zinto kumgangatho ophezulu wobugcisa, bebonelela imakethi yehlabathi yezixhobo ezinzima ngesisombululo esithembekileyo nesixabisekileyo sezithuthi ezingaphantsi komhlaba esixhaswa bubuchule obukhulu bokuvelisa amashishini.

1. Isishwankathelo soLawulo kunye noBuchule beCandelo

Olu xwebhu lwedatha lobuchwephesha lubonelela ngengcaciso ecacileyo ye-Track Bottom Roller Assembly (iNombolo yeCandelo le-OEM: 414101929), into ebalulekileyo ethwala umthwalo kwi-I-XCMG XE800umgubungeli omkhulu we-hydraulic. Yenzelwe ukusetyenziswa kakhulu kwezemigodi kunye nokuhambisa umhlaba ngobuninzi, le roller iphantsi kwemithwalo enzima kakhulu kunye neempembelelo ezinkulu zoxinzelelo. Indibano yenzelwe ukuqinisekisa ulwalathiso oluthembekileyo lwendlela kunye nokusebenza okuqhubekayo kwiindawo ezirhabaxa nezinefuthe elikhulu. Abavelisi bathandaI-CQCTrack, besebenzisa ubuchule bokuvelisa amashishini beQela le-HELI, bavelisa ezi zinto ukuze zihlangabezane neemfuno ezingqongqo ezifunekayo koomatshini abanjalo, bebonelela ngenye indlela eqinileyo nefanelekileyo kwezobuchwepheshe endaweni yeendawo zokuqala.

2. Umsebenzi oPhambili kunye neNdima yokuSebenza ngaphakathi kwiNkqubo yokuKhasa

I-Bottom Roller (i-Carrier Roller) sisiseko senkqubo yokuthutha impahla engaphantsi komhlaba ye-excavator, ezalisekisa imisebenzi emithathu ebalulekileyo yoomatshini:

• Ukuthwala Umthwalo Oyintloko: Isebenza njengendawo yokuxhasa ephambili, ithwala ubunzima obukhulu besakhelo serola esezantsi kunye nomatshini ngokwawo. Umthwalo udluliselwa ukusuka kwisakhelo esiphambili, ngerola, uze ungene kwitsheyini yerola.
• Isikhokelo sokuHamba kwiNdlela ePhakamileyo kunye noLawulo lokuHlehla: Ixhasa ukubaleka okuphezulu (ukubuya) kwetsheyini yendlela, igcina uxinzelelo olufanelekileyo kunye nokuhlehla kwendlela. Ukuhlehla ngokuchanekileyo kubalulekile ekunciphiseni ukungcangcazela, ukunciphisa uxinzelelo oluguquguqukayo, kunye nokuqinisekisa ukubandakanyeka okuthambileyo ngexesha lokuhamba kunye nokujikeleza okuchaseneyo.
• Ulungelelwaniso lweNdlela: Iiflange ezimbini, ezichanekileyo emzimbeni werola zibonelela ngesikhokelo esiqhubekayo ecaleni kumaqela angaphakathi ekhonkco lendlela, zithintela ukutyibilika ecaleni kunye nokuphuma esitimeleni, ingakumbi ngexesha lokujika.

3. Iinkcukacha zoBugcisa ezineenkcukacha kunye noYilo loBunjineli

3.1. Usetyenziso kunye neReferensi ye-OEM:

• Imodeli yoMshini oPhambili: I-XCMG XE800 Hydraulic Excavator.
• Inombolo yeCandelo le-OEM: 414101929. Le nombolo ichaza indibano epheleleyo yerola njengoko ichaziwe yi-XCMG.

3.2. Uyilo kunye noLwakhiwo lweMishini:

• Uhlobo: Irola Ephantsi Etywiniweyo Neyithanjiswe Ngomoya Onzima (S&L).
• Indlu/Ukwakha: Umzimba oyintloko wenziwe ngentsimbi enamandla aphezulu, e-alloy ephantsi (HSLA) (umz., 40Mn2, 50Mn). Inkqubo yokwakha iqinisekisa ulwakhiwo oluphezulu lweenkozo kunye namandla okubhekisa kwicala, inika ukumelana okugqwesileyo kwimpembelelo kunye nokusilela kokudinwa xa kuthelekiswa nezinto ezilinganayo ze-cast.
• I-Shaft: Yenziwe ngomatshini ngentsimbi ye-alloy eqine kakhulu, ecinyiweyo neqinisiweyo (umz., 42CrMo). Iijenali ze-shaft zicolwa ngokuchanekileyo zibe ngumphezulu ocolekileyo ukuqinisekisa ukusebenza kakuhle kunye nobude bexesha lenkqubo yokuthwala.
• Uyilo lweFlange: Luneeflange ezimbini ezomeleleyo nezidibeneyo. Ukuphakama kunye nobukhulu beflenge zenzelwe ukubonelela ngokugcina okuphezulu kwekhonkco lendlela phantsi kweemeko ezinzima zokulayisha ecaleni.

3.3. Isayensi yezinto eziphathekayo kunye nesinyithi:

• Udidi lwezinto: Iintsimbi ze-alloy zeBoron okanye zeChromium-Manganese zihlala zisetyenziswa ngenxa yokuqina kwazo okuhle kunye neempawu zokuguguleka.
• Iprotokholi yoNyango loBushushu:
  • Unyango oluPhambili: Lonke ulwakhiwo ludlula kwi-Quenching and Tempering (Q&T) ukuze kubekho ulwakhiwo oluqinileyo nolufanayo olunokumelana okukhulu (ubulukhuni obuqhelekileyo yi-30-35 HRC).
  • Unyango Lomphezulu Wokunxiba: Umphezulu ongaphandle (OD) obalekayo kunye neendlela zesikhokelo seflange ziyafakwa kwi-Induction Hardening. Le nkqubo idala ikheyisi enzulu, eqinileyo (ubunzulu obusebenzayo buhlala buyi-5-8mm) enobunzima bomphezulu obuyi-55-62 HRC, nto leyo enika ukumelana okubalaseleyo nokuguguleka okubangelwa yi-track chain.
• Ukukhuselwa Kokugqwala: Eli candelo lidutyulwa kwaye ligqunywe nge-epoxy primer esebenza kakuhle kunye ne-polyurethane topcoat eqinileyo ukuze imelane nokugqwala kunye nokonakaliswa kwendalo.

3.4. Inkqubo yoBearing & Sealing (Isiseko soKuhlala ixesha elide):

• Uhlobo lweBearing: Isebenzisa ulungiselelo lwe-roller bearing olunemigca emibini. Olu lungiselelo lukhethwe ngenxa yomthamo walo ophezulu womthwalo we-radial kunye nokukwazi ukwamkela imithwalo ye-axial thrust eveliswa ngexesha lokujika komatshini.
• Inkqubo Yokuvala: Isebenzisa iLabyrinth yanamhlanje, enamanqanaba amaninzi enoyilo lweFloating Face Seal. Le nkqubo ibandakanya:
  • Itywina Eliphambili: Itywina lobuso elihambayo elisemgangathweni, elihlala liquka iipolymers zobunjineli eziphambili okanye iiringi zentsimbi eqinileyo, nto leyo edala umqobo oguquguqukayo, osekelwe ekunxibelelaneni.
  • Itywina lesibini kunye neLabyrinth: Itywina lemilebe yothuli yerabha yangaphandle kunye nendlela yelabyrinth entsonkothileyo esebenza ngaxeshanye ukukhupha ukungcola nokuthintela ukungena kwamasuntswana arhabaxa kunye nokufuma.
• Ukuthambisa: Umngxuma uzaliswe yigrisi yoxinzelelo olukhulu olusekelwe kwi-lithium-complex (EP), eyilelwe ukugcina ukuthambisa kunye namandla efilimu yesakhiwo phantsi kwemithwalo ephezulu kunye nokuguquguquka kobushushu.

4. Inkqubo yoMveliso kunye noQinisekiso loMgangatho eCQCTrack (HELI)

Ukuveliswa kwale roller kwiziko elifana ne-CQCTrack kubandakanya inkqubo ecwangcisiweyo, enamanqanaba amaninzi:

1. Ukulungiswa kwezinto kunye nokuQongwa: Iibhilethi zentsimbi ezikhethiweyo zifudunyezwa ukuya kubushushu obuchanekileyo bokuqongwa kwaye zenziwe zibe ziindawo ezingenanto ezikwimo yenethi kusetyenziswa oomatshini bokuqongwa abavaliweyo abaneetoni ezininzi.
2. Umatshini Wokujika Ongacwangciswanga Nokugqityezelwa: Amaziko okujika e-CNC kunye namaziko oomatshini enza imisebenzi yokwenza i-geometry yokugqibela, kuquka i-OD, ii-flanges, i-internal bore, kunye neempawu zokufakela, ukuqinisekisa ukuthotyelwa ngokungqongqo kokunyamezelana okulinganayo.
3. Unyango Lobushushu Olulawulwayo: Ezi zinto zicutshungulwa ngemigca yonyango lobushushu oluzenzekelayo lwe-Q&T, kulandele oomatshini bokuqinisa ubushushu abalawulwa yi-CNC ukuze basebenzise ngokuchanekileyo ikheyisi engagugiyo.
4. Ukudibanisa ngokuchanekileyo: Iibheringi kunye nezitywini zifakelwe kwindawo elawulwayo necocekileyo. Ukudibanisa kucinezelwe ngegrisi ukuqinisekisa ukuzaliswa ngokupheleleyo kwemingxuma kunye nokuhlaliswa kwesitywini.
5. Ulawulo Olupheleleyo Lomgangatho:
   • I-Dimensional Metrology: Ukuhlolwa kwe-CMM (Coordinate Measuring Machine) ukuqinisekisa zonke izilinganiso ezibalulekileyo, kubandakanya ububanzi bebhore, ubungakanani bejenali, kunye nokuphela kwayo yonke into.
   • Ukuqinisekiswa kwezinto kunye noBulukhuni: Uhlalutyo lweSpectrochemical lomgangatho wezinto kunye novavanyo lweRockwell/Brinell kwiindawo zetyala kunye neendawo eziphambili.
   • Ukuqinisekiswa kokusebenza: Uvavanyo lwe-torque ejikelezayo ukuqinisekisa ukusebenza kakuhle kwebheri kunye nomsebenzi ochanekileyo wesitywina emva kokuhlanganiswa.
   • Amaxwebhu: Ukubonelela ngeZatifikethi zeMpahla kunye neeNgxelo zoHlolo lokugqibela ukuze kulandelelwe.

5. Umxholo we-Sourcing kunye ne-Supply Chain

• Ukuchongwa koMvelisi:I-CQCTrackImele umzi-mveliso okhethekileyo wemizi-mveliso ogxile kwizinto ezingaphantsi kwesithuthi, ezisebenza phantsi kwesambulela senkampani kunye neziseko ezisemgangathweni zeQela le-HELI. Ubuchule obukhulu bokuvelisa be-HELI bubonelela ngesiseko semveliso ephezulu yezixhobo ezichanekileyo nezinzima.
• Ixabiso Elicetywayo: Ukufumana i-XCMG XE800 Bottom Roller evela kwi-CQCTrack kunika isisombululo esiPhambili seTekhnoloji nesingabizi kakhulu. Idlula iimpawu zemveli zothungelwano lokubonelela ngelixa ihambisa imveliso eyenzelwe ngokwemigangatho esebenzayo neyomeleleyo efunekayo ekusebenzeni okunzima komatshini onjenge-XE800.

6. Isishwankathelo seeNzuzo zobuChwepheshe eziphambili

• Ukuhanjiswa koMthwalo Okwenziweyo: Umzimba oqingqiweyo kunye noyilo lweshaft oluqinileyo zibalwa ukuze ziphathe uluhlu lomthwalo oluguquguqukayo lwe-excavator ye-XE800.
• Ukumelana nokukrala okuphezulu: Ukuqina kwe-induction nzulu kwiindawo ezigugileyo ezibalulekileyo kwandisa kakhulu ubomi bokusebenza, kunciphisa ixesha lokungasebenzi kunye neendleko ngeyure.
• Ukususwa kongcoliseko oluphezulu: Inkqubo yesitywina esintantayo esine-labyrinth eninzi yeyona ndlela isetyenziswa kakhulu kushishino lokukhusela i-bearing kwiindawo ezinzima, nto leyo ebaluleke kakhulu ekuqinisekiseni ukuba izinto ezingaphantsi kwesithuthi zihlala ixesha elide.
• Ukuchaneka kokusebenza: I-CNC-machined ukuqinisekisa ukulingana ngokugqibeleleyo, okukhuthaza ukusebenza kakuhle kwendlela, kunciphisa ukungcangcazela, kwaye kunciphisa ilahleko yamandla e-parasitic kwinkqubo yokugqibela yokuqhuba.
• Umgaqo-nkqubo woMveliso oQinisekisiweyo: Imveliso phantsi kwenkqubo yolawulo lomgangatho yeQela le-HELI (ngesiqhelo i-ISO 9001, i-IATF 16949) iqinisekisa ukuhambelana, ukuthembeka, kunye nokusebenza rhoqo emva kwenye.